A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects

The tensile armor layer plays a crucial role in offshore flexible pipelines, primarily bearing axial tensile loads. However, during installation and operation, it may experience compressive forces, leading to a risk of lateral buckling, which is further intensified by manufacturing deviations in the...

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Main Authors: Yongyu Li, Qingzhen Lu, Xiufeng Yue, Hailong Lu, Qianjin Yue, Yangcheng Lu
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Journal of Marine Science and Engineering
Subjects:
Online Access:https://www.mdpi.com/2077-1312/13/3/580
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author Yongyu Li
Qingzhen Lu
Xiufeng Yue
Hailong Lu
Qianjin Yue
Yangcheng Lu
author_facet Yongyu Li
Qingzhen Lu
Xiufeng Yue
Hailong Lu
Qianjin Yue
Yangcheng Lu
author_sort Yongyu Li
collection DOAJ
description The tensile armor layer plays a crucial role in offshore flexible pipelines, primarily bearing axial tensile loads. However, during installation and operation, it may experience compressive forces, leading to a risk of lateral buckling, which is further intensified by manufacturing deviations in the steel strips. This study introduces a method to quantify these deviations based on the circumferential length change in defect segments in helically wound steel strips. A deviation model is established and analyzed using Abaqus finite element simulations to evaluate the impact of helical angles and deviation severity on the critical lateral buckling load. The results reveal that as the deviation severity increases, the critical buckling load significantly decreases, with reductions of up to 65% for small helical angles. Additionally, the rapid rise in bending moment at the defect location is identified as the primary cause of lateral buckling initiation.
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institution DOAJ
issn 2077-1312
language English
publishDate 2025-03-01
publisher MDPI AG
record_format Article
series Journal of Marine Science and Engineering
spelling doaj-art-da87fd9d10564a83903a9fa2cec43bb72025-08-20T02:42:34ZengMDPI AGJournal of Marine Science and Engineering2077-13122025-03-0113358010.3390/jmse13030580A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry DefectsYongyu Li0Qingzhen Lu1Xiufeng Yue2Hailong Lu3Qianjin Yue4Yangcheng Lu5State Key Laboratory of Structural Analysis for Industrial Equipment, Department of Engineering Mechanics, Dalian University of Technology, No. 2 Linggong Road, Dalian 116023, ChinaSchool of Ocean Science and Technology, Dalian University of Technology, No. 2 Dagong Road, Panjin 124221, ChinaState Key Laboratory of Structural Analysis for Industrial Equipment, Department of Engineering Mechanics, Dalian University of Technology, No. 2 Linggong Road, Dalian 116023, ChinaState Key Laboratory of Structural Analysis for Industrial Equipment, Department of Engineering Mechanics, Dalian University of Technology, No. 2 Linggong Road, Dalian 116023, ChinaSchool of Ocean Science and Technology, Dalian University of Technology, No. 2 Dagong Road, Panjin 124221, ChinaSchool of Ocean Science and Technology, Dalian University of Technology, No. 2 Dagong Road, Panjin 124221, ChinaThe tensile armor layer plays a crucial role in offshore flexible pipelines, primarily bearing axial tensile loads. However, during installation and operation, it may experience compressive forces, leading to a risk of lateral buckling, which is further intensified by manufacturing deviations in the steel strips. This study introduces a method to quantify these deviations based on the circumferential length change in defect segments in helically wound steel strips. A deviation model is established and analyzed using Abaqus finite element simulations to evaluate the impact of helical angles and deviation severity on the critical lateral buckling load. The results reveal that as the deviation severity increases, the critical buckling load significantly decreases, with reductions of up to 65% for small helical angles. Additionally, the rapid rise in bending moment at the defect location is identified as the primary cause of lateral buckling initiation.https://www.mdpi.com/2077-1312/13/3/580tensile armor layerflexible pipelinelateral bucklingmanufacturing deviationfinite element analysiscritical buckling load
spellingShingle Yongyu Li
Qingzhen Lu
Xiufeng Yue
Hailong Lu
Qianjin Yue
Yangcheng Lu
A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
Journal of Marine Science and Engineering
tensile armor layer
flexible pipeline
lateral buckling
manufacturing deviation
finite element analysis
critical buckling load
title A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
title_full A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
title_fullStr A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
title_full_unstemmed A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
title_short A Finite Element Analysis of Lateral Buckling of Tensile Armor Layers of Flexible Pipes Considering Machining Geometry Defects
title_sort finite element analysis of lateral buckling of tensile armor layers of flexible pipes considering machining geometry defects
topic tensile armor layer
flexible pipeline
lateral buckling
manufacturing deviation
finite element analysis
critical buckling load
url https://www.mdpi.com/2077-1312/13/3/580
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