Operando TEM study of a working copper catalyst during ethylene oxidation

Abstract Active catalysts are typically metastable, and their surface state depends on the gas-phase chemical potential and reaction kinetics. To gain relevant insights into structure-performance relationships, it is essential to investigate catalysts under their operational conditions. Here, we use...

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Main Authors: Wenqian Yu, Shengnan Yue, Minghe Yang, Masahiro Hashimoto, Panpan Liu, Li Zhu, Wangjing Xie, Travis Jones, Marc Willinger, Xing Huang
Format: Article
Language:English
Published: Nature Portfolio 2025-02-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-025-57418-0
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author Wenqian Yu
Shengnan Yue
Minghe Yang
Masahiro Hashimoto
Panpan Liu
Li Zhu
Wangjing Xie
Travis Jones
Marc Willinger
Xing Huang
author_facet Wenqian Yu
Shengnan Yue
Minghe Yang
Masahiro Hashimoto
Panpan Liu
Li Zhu
Wangjing Xie
Travis Jones
Marc Willinger
Xing Huang
author_sort Wenqian Yu
collection DOAJ
description Abstract Active catalysts are typically metastable, and their surface state depends on the gas-phase chemical potential and reaction kinetics. To gain relevant insights into structure-performance relationships, it is essential to investigate catalysts under their operational conditions. Here, we use operando TEM combining real-time observations with online mass spectrometry (MS) to study a Cu catalyst during ethylene oxidation. We identify three distinct regimes characterized by varying structures and states that show different selectivities with temperature, and elucidate the reaction pathways with the aid of theoretical calculations. Our findings reveal that quasi-static Cu2O at low temperatures is selective towards ethylene oxide (EO) and acetaldehyde (AcH) via an oxometallacycle (OMC) pathway. In the dynamic Cu0/Cu2O oscillation regime at medium temperatures, partially reduced and strained oxides decrease the activation energies associated with partial oxidation. At high temperatures, the catalyst is predominantly Cu0, partially covered by a monolayer Cu2O. While Cu0 is extremely efficient in dehydrogenation and eventual combustion, the monolayer oxide favors direct EO formation. These results challenge conclusions drawn from ultra-high vacuum studies that suggested metallic copper would be a selective epoxidation catalyst and highlight the need for operando study under realistic conditions.
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spelling doaj-art-da3daee36ded4710a5fc3ce7371ef7fc2025-08-20T03:10:06ZengNature PortfolioNature Communications2041-17232025-02-0116111110.1038/s41467-025-57418-0Operando TEM study of a working copper catalyst during ethylene oxidationWenqian Yu0Shengnan Yue1Minghe Yang2Masahiro Hashimoto3Panpan Liu4Li Zhu5Wangjing Xie6Travis Jones7Marc Willinger8Xing Huang9College of Chemistry, Fuzhou UniversityCollege of Chemistry, Fuzhou UniversityCollege of Chemistry, Fuzhou UniversityJEOL (EUROPE) SAS, allée de GivernyCollege of Chemistry, Fuzhou UniversityCollege of Chemistry, Fuzhou UniversityCollege of Chemistry, Fuzhou UniversityTheoretical Division, Los Alamos National LaboratoryDepartment of Chemistry, Technical University of MunichCollege of Chemistry, Fuzhou UniversityAbstract Active catalysts are typically metastable, and their surface state depends on the gas-phase chemical potential and reaction kinetics. To gain relevant insights into structure-performance relationships, it is essential to investigate catalysts under their operational conditions. Here, we use operando TEM combining real-time observations with online mass spectrometry (MS) to study a Cu catalyst during ethylene oxidation. We identify three distinct regimes characterized by varying structures and states that show different selectivities with temperature, and elucidate the reaction pathways with the aid of theoretical calculations. Our findings reveal that quasi-static Cu2O at low temperatures is selective towards ethylene oxide (EO) and acetaldehyde (AcH) via an oxometallacycle (OMC) pathway. In the dynamic Cu0/Cu2O oscillation regime at medium temperatures, partially reduced and strained oxides decrease the activation energies associated with partial oxidation. At high temperatures, the catalyst is predominantly Cu0, partially covered by a monolayer Cu2O. While Cu0 is extremely efficient in dehydrogenation and eventual combustion, the monolayer oxide favors direct EO formation. These results challenge conclusions drawn from ultra-high vacuum studies that suggested metallic copper would be a selective epoxidation catalyst and highlight the need for operando study under realistic conditions.https://doi.org/10.1038/s41467-025-57418-0
spellingShingle Wenqian Yu
Shengnan Yue
Minghe Yang
Masahiro Hashimoto
Panpan Liu
Li Zhu
Wangjing Xie
Travis Jones
Marc Willinger
Xing Huang
Operando TEM study of a working copper catalyst during ethylene oxidation
Nature Communications
title Operando TEM study of a working copper catalyst during ethylene oxidation
title_full Operando TEM study of a working copper catalyst during ethylene oxidation
title_fullStr Operando TEM study of a working copper catalyst during ethylene oxidation
title_full_unstemmed Operando TEM study of a working copper catalyst during ethylene oxidation
title_short Operando TEM study of a working copper catalyst during ethylene oxidation
title_sort operando tem study of a working copper catalyst during ethylene oxidation
url https://doi.org/10.1038/s41467-025-57418-0
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