Opportunities for nanomaterials in more sustainable aviation

Abstract New materials for electrical conductors, energy storage, thermal management, and structural elements are required for increased electrification and non-fossil fuel use in transport. Appropriately assembled as macrostructures, nanomaterials can fill these gaps. Here, we critically review the...

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Main Authors: Afshin Pendashteh, Anastasiia Mikhalchan, Tamara Blanco Varela, Juan J. Vilatela
Format: Article
Language:English
Published: Springer 2024-12-01
Series:Discover Nano
Subjects:
Online Access:https://doi.org/10.1186/s11671-024-04087-5
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author Afshin Pendashteh
Anastasiia Mikhalchan
Tamara Blanco Varela
Juan J. Vilatela
author_facet Afshin Pendashteh
Anastasiia Mikhalchan
Tamara Blanco Varela
Juan J. Vilatela
author_sort Afshin Pendashteh
collection DOAJ
description Abstract New materials for electrical conductors, energy storage, thermal management, and structural elements are required for increased electrification and non-fossil fuel use in transport. Appropriately assembled as macrostructures, nanomaterials can fill these gaps. Here, we critically review the materials science challenges to bridge the scale between the nanomaterials and the large-area components required for applications. We introduce a helpful classification based on three main macroscopic formats (fillers in a matrix, random sheets or aligned fibres) of high-aspect ratio nanoparticles, and the corresponding range of bulk properties from the commodity polymer to the high-performance fibre range. We review progress over two decades on macroscopic solids of nanomaterials (CNTs, graphene, nanowires, etc.), providing a framework to rationalise the transfer of their molecular-scale properties to the scale of engineering components and discussing strategies that overcome the envelope of current aerospace materials. Macroscopic materials in the form of organised networks of high aspect ratio nanomaterials have higher energy density than regular electrodes, superior mechanical properties to the best carbon fibres, and electrical and thermal conductivity above metals. Discussion on extended electrical properties focuses on nanocarbon-based materials (e.g., doped or metal-hybridised) as power or protective conductors and on conductive nanoinks for integrated conductors. Nanocomposite electrodes are enablers of hybrid/electric propulsion by eliminating electrical transport limitations, stabilising emerging high energy density battery electrodes, through high-power pseudocapacitive nanostructured networks, or downsizing Pt-free catalysts in flying fuel cells. Thermal management required in electrified aircraft calls for nanofluids and loop heat pipes of nanoporous conductors. Semi-industrial interlaminar reinforcement using nanomaterials addresses present structural components. Estimated improvements for mid-range aircraft include > 1 tonne weight reduction, eliminating hundreds of CO2 tonnes released per year and supporting hybrid/electric propulsion by 2035.
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spelling doaj-art-da32bd5b1a834efdaa4cb44f099c24f12025-08-20T02:39:55ZengSpringerDiscover Nano2731-92292024-12-0119118110.1186/s11671-024-04087-5Opportunities for nanomaterials in more sustainable aviationAfshin Pendashteh0Anastasiia Mikhalchan1Tamara Blanco Varela2Juan J. Vilatela3IMDEA Materials InstituteIMDEA Materials InstituteAIRBUS OperationIMDEA Materials InstituteAbstract New materials for electrical conductors, energy storage, thermal management, and structural elements are required for increased electrification and non-fossil fuel use in transport. Appropriately assembled as macrostructures, nanomaterials can fill these gaps. Here, we critically review the materials science challenges to bridge the scale between the nanomaterials and the large-area components required for applications. We introduce a helpful classification based on three main macroscopic formats (fillers in a matrix, random sheets or aligned fibres) of high-aspect ratio nanoparticles, and the corresponding range of bulk properties from the commodity polymer to the high-performance fibre range. We review progress over two decades on macroscopic solids of nanomaterials (CNTs, graphene, nanowires, etc.), providing a framework to rationalise the transfer of their molecular-scale properties to the scale of engineering components and discussing strategies that overcome the envelope of current aerospace materials. Macroscopic materials in the form of organised networks of high aspect ratio nanomaterials have higher energy density than regular electrodes, superior mechanical properties to the best carbon fibres, and electrical and thermal conductivity above metals. Discussion on extended electrical properties focuses on nanocarbon-based materials (e.g., doped or metal-hybridised) as power or protective conductors and on conductive nanoinks for integrated conductors. Nanocomposite electrodes are enablers of hybrid/electric propulsion by eliminating electrical transport limitations, stabilising emerging high energy density battery electrodes, through high-power pseudocapacitive nanostructured networks, or downsizing Pt-free catalysts in flying fuel cells. Thermal management required in electrified aircraft calls for nanofluids and loop heat pipes of nanoporous conductors. Semi-industrial interlaminar reinforcement using nanomaterials addresses present structural components. Estimated improvements for mid-range aircraft include > 1 tonne weight reduction, eliminating hundreds of CO2 tonnes released per year and supporting hybrid/electric propulsion by 2035.https://doi.org/10.1186/s11671-024-04087-5NanotubeNanowireNanocompositeEnergyAircraftBattery
spellingShingle Afshin Pendashteh
Anastasiia Mikhalchan
Tamara Blanco Varela
Juan J. Vilatela
Opportunities for nanomaterials in more sustainable aviation
Discover Nano
Nanotube
Nanowire
Nanocomposite
Energy
Aircraft
Battery
title Opportunities for nanomaterials in more sustainable aviation
title_full Opportunities for nanomaterials in more sustainable aviation
title_fullStr Opportunities for nanomaterials in more sustainable aviation
title_full_unstemmed Opportunities for nanomaterials in more sustainable aviation
title_short Opportunities for nanomaterials in more sustainable aviation
title_sort opportunities for nanomaterials in more sustainable aviation
topic Nanotube
Nanowire
Nanocomposite
Energy
Aircraft
Battery
url https://doi.org/10.1186/s11671-024-04087-5
work_keys_str_mv AT afshinpendashteh opportunitiesfornanomaterialsinmoresustainableaviation
AT anastasiiamikhalchan opportunitiesfornanomaterialsinmoresustainableaviation
AT tamarablancovarela opportunitiesfornanomaterialsinmoresustainableaviation
AT juanjvilatela opportunitiesfornanomaterialsinmoresustainableaviation