Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus

This work investigates the energy cane pyrolysis by process simulation in Aspen Plus, evaluating which variety maximizes bio-oil yield with further economics to evaluate process feasibility. Three cultivars were selected: two natural, Saccharum robustum and Saccharum spontaneum, and one, IACSP955000...

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Main Authors: Thomas Rafael de Oliveira, Antonio Carlos Luz Lisboa
Format: Article
Language:English
Published: Elsevier 2025-01-01
Series:Heliyon
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Online Access:http://www.sciencedirect.com/science/article/pii/S2405844025000210
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author Thomas Rafael de Oliveira
Antonio Carlos Luz Lisboa
author_facet Thomas Rafael de Oliveira
Antonio Carlos Luz Lisboa
author_sort Thomas Rafael de Oliveira
collection DOAJ
description This work investigates the energy cane pyrolysis by process simulation in Aspen Plus, evaluating which variety maximizes bio-oil yield with further economics to evaluate process feasibility. Three cultivars were selected: two natural, Saccharum robustum and Saccharum spontaneum, and one, IACSP955000, generated by a breeding program. Firstly, 100 kg/h of wet biomass entered a stoichiometric reactor (RSTOIC) at 450 °C and 40 bar, generating biochar, bio-oil and gases. Secondly, a sensitivity analysis using CSTR determined its volume for an equivalent bio-oil yield. The economics involved two scenarios: 1) Two years payback and 10 years plant life; 2) 2.71 years payback and 20 years plant life. The Saccharum spontaneum produced the highest bio-oil yield. A 50 L CSTR produced bio-oil yield compared to the RSTOIC. The techno-economic results were: for the first scenario, bio-oil price of US$ 1.49/L and an internal rate of return (IRR) of 34 %; for the second, bio-oil price of US$ 1.15/L and an IRR of 16 %. The bio-oil price was 2.1 times higher than the international, suggesting either the employment of catalytic pyrolysis or energy integration to increase the bio-oil yield or to improve its quality.
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spelling doaj-art-da27b77ebaa24c47b3b6fb5da3a75e372025-02-02T05:27:55ZengElsevierHeliyon2405-84402025-01-01112e41642Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen PlusThomas Rafael de Oliveira0Antonio Carlos Luz Lisboa1Corresponding author.; School of Chemical Engineering, University of Campinas, Av. Albert Einstein 500, Campinas, SP, 13083-852, BrazilSchool of Chemical Engineering, University of Campinas, Av. Albert Einstein 500, Campinas, SP, 13083-852, BrazilThis work investigates the energy cane pyrolysis by process simulation in Aspen Plus, evaluating which variety maximizes bio-oil yield with further economics to evaluate process feasibility. Three cultivars were selected: two natural, Saccharum robustum and Saccharum spontaneum, and one, IACSP955000, generated by a breeding program. Firstly, 100 kg/h of wet biomass entered a stoichiometric reactor (RSTOIC) at 450 °C and 40 bar, generating biochar, bio-oil and gases. Secondly, a sensitivity analysis using CSTR determined its volume for an equivalent bio-oil yield. The economics involved two scenarios: 1) Two years payback and 10 years plant life; 2) 2.71 years payback and 20 years plant life. The Saccharum spontaneum produced the highest bio-oil yield. A 50 L CSTR produced bio-oil yield compared to the RSTOIC. The techno-economic results were: for the first scenario, bio-oil price of US$ 1.49/L and an internal rate of return (IRR) of 34 %; for the second, bio-oil price of US$ 1.15/L and an IRR of 16 %. The bio-oil price was 2.1 times higher than the international, suggesting either the employment of catalytic pyrolysis or energy integration to increase the bio-oil yield or to improve its quality.http://www.sciencedirect.com/science/article/pii/S2405844025000210BiomassBioenergyProcess simulationTechno-economicsProfitability assessment
spellingShingle Thomas Rafael de Oliveira
Antonio Carlos Luz Lisboa
Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
Heliyon
Biomass
Bioenergy
Process simulation
Techno-economics
Profitability assessment
title Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
title_full Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
title_fullStr Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
title_full_unstemmed Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
title_short Simulation and techno-economic analysis of energy cane pyrolysis for bio-oil production using Aspen Plus
title_sort simulation and techno economic analysis of energy cane pyrolysis for bio oil production using aspen plus
topic Biomass
Bioenergy
Process simulation
Techno-economics
Profitability assessment
url http://www.sciencedirect.com/science/article/pii/S2405844025000210
work_keys_str_mv AT thomasrafaeldeoliveira simulationandtechnoeconomicanalysisofenergycanepyrolysisforbiooilproductionusingaspenplus
AT antoniocarlosluzlisboa simulationandtechnoeconomicanalysisofenergycanepyrolysisforbiooilproductionusingaspenplus