Power Transformers Cooling Design: A Comprehensive Review

Efficient cooling technologies for power transformers are critical to modern power systems, ensuring reliability, performance, and AN extended lifespan. This review systematically analyses advancements, challenges, and opportunities in cooling systems for power transformers. Oil-immersed transformer...

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Main Authors: Sandra Sorte, André Ferreira Monteiro, Diogo Ventura, Alexandre Salgado, Mónica S. A. Oliveira, Nelson Martins
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/5/1051
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author Sandra Sorte
André Ferreira Monteiro
Diogo Ventura
Alexandre Salgado
Mónica S. A. Oliveira
Nelson Martins
author_facet Sandra Sorte
André Ferreira Monteiro
Diogo Ventura
Alexandre Salgado
Mónica S. A. Oliveira
Nelson Martins
author_sort Sandra Sorte
collection DOAJ
description Efficient cooling technologies for power transformers are critical to modern power systems, ensuring reliability, performance, and AN extended lifespan. This review systematically analyses advancements, challenges, and opportunities in cooling systems for power transformers. Oil-immersed transformers, widely used due to their superior insulation and effective cooling, require efficient thermal management to prevent overheating and ensure operational stability. This review evaluates key cooling strategies across oil-natural air-natural (ONAN), oil-natural air-forced (ONAF), oil-directed air-forced (ODAF), and oil-forced air-forced (OFAF) systems. It highlights innovations in radiator design, such as top-mounted radiators and chimney caps, and explores sustainable alternatives, including biodegradable esters, nanofluids, and hybrid ventilation methods. Advanced computational tools like Computational Fluid Dynamics (CFD) and artificial intelligence (AI), particularly neural networks, are identified as transformative for optimising cooling performance, predicting thermal behaviour, and enabling real-time monitoring. Despite progresses, challenges persist in radiator optimisation, airflow dynamics, and scalability of innovative cooling methods. By offering a comprehensive review and identifying critical areas for improvement, this study provides a foundation for developing cost-effective, reliable, and environmentally sustainable cooling systems, aligning with the growing demand for efficient energy infrastructure.
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series Energies
spelling doaj-art-d9a817641a0e4ea5add892238d5c07432025-08-20T02:59:14ZengMDPI AGEnergies1996-10732025-02-01185105110.3390/en18051051Power Transformers Cooling Design: A Comprehensive ReviewSandra Sorte0André Ferreira Monteiro1Diogo Ventura2Alexandre Salgado3Mónica S. A. Oliveira4Nelson Martins5TEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalTEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalTEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalTEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalTEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalTEMA-Centre for Mechanical Technology and Automation, Department of Mechanical Engineering, University of Aveiro (UA), Campus Universitário de Santiago, 3810-193 Aveiro, PortugalEfficient cooling technologies for power transformers are critical to modern power systems, ensuring reliability, performance, and AN extended lifespan. This review systematically analyses advancements, challenges, and opportunities in cooling systems for power transformers. Oil-immersed transformers, widely used due to their superior insulation and effective cooling, require efficient thermal management to prevent overheating and ensure operational stability. This review evaluates key cooling strategies across oil-natural air-natural (ONAN), oil-natural air-forced (ONAF), oil-directed air-forced (ODAF), and oil-forced air-forced (OFAF) systems. It highlights innovations in radiator design, such as top-mounted radiators and chimney caps, and explores sustainable alternatives, including biodegradable esters, nanofluids, and hybrid ventilation methods. Advanced computational tools like Computational Fluid Dynamics (CFD) and artificial intelligence (AI), particularly neural networks, are identified as transformative for optimising cooling performance, predicting thermal behaviour, and enabling real-time monitoring. Despite progresses, challenges persist in radiator optimisation, airflow dynamics, and scalability of innovative cooling methods. By offering a comprehensive review and identifying critical areas for improvement, this study provides a foundation for developing cost-effective, reliable, and environmentally sustainable cooling systems, aligning with the growing demand for efficient energy infrastructure.https://www.mdpi.com/1996-1073/18/5/1051thermal modellingbiodegradable fluidspower transformersradiator optimizationCFD simulationheat management
spellingShingle Sandra Sorte
André Ferreira Monteiro
Diogo Ventura
Alexandre Salgado
Mónica S. A. Oliveira
Nelson Martins
Power Transformers Cooling Design: A Comprehensive Review
Energies
thermal modelling
biodegradable fluids
power transformers
radiator optimization
CFD simulation
heat management
title Power Transformers Cooling Design: A Comprehensive Review
title_full Power Transformers Cooling Design: A Comprehensive Review
title_fullStr Power Transformers Cooling Design: A Comprehensive Review
title_full_unstemmed Power Transformers Cooling Design: A Comprehensive Review
title_short Power Transformers Cooling Design: A Comprehensive Review
title_sort power transformers cooling design a comprehensive review
topic thermal modelling
biodegradable fluids
power transformers
radiator optimization
CFD simulation
heat management
url https://www.mdpi.com/1996-1073/18/5/1051
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