Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool
Burnishing is one of the most effective methods of improving the strength of the surface layer of shafts as a result of strain strengthening of the material. This article presents an analytical approach to determining the the depth of the plastically deformed top layer of shaft based on Belyaev'...
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| Format: | Article |
| Language: | English |
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The Publishing House of the Rzeszow University of Technology
2024-03-01
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| Series: | Advances in Mechanical and Materials Engineering |
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| Online Access: | https://journals.prz.edu.pl/amme/article/view/1576 |
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| author | Piotr Paszta Leszek Chałko Rafał Kowalik |
| author_facet | Piotr Paszta Leszek Chałko Rafał Kowalik |
| author_sort | Piotr Paszta |
| collection | DOAJ |
| description | Burnishing is one of the most effective methods of improving the strength of the surface layer of shafts as a result of strain strengthening of the material. This article presents an analytical approach to determining the the depth of the plastically deformed top layer of shaft based on Belyaev's theory. Contact of two bodies with an asymmetric stress state was assumed. A classic (symmetrical) solution was also considered. The aim of the research was to compare the calculated values of the depth of the plastically deformed top layer determined using these two methods. The calculations considered burnishing of shafts with a diameter of 48 mm made of steel with a yield stress of Re = 450 MPa and Re = 900 MPa. A burnishing tool with a Si3N4 ceramic tip was used for burnishing. It was found that in the range of low contact forces, the calculated values of the depth of the plastically deformed top layer using the asymmetric solution and the classical method are similar. It was also found that the relationship between the depth of the plastically deformed top layer and the contact force can be explained by a power equation with an accuracy of R2 > 0.999. |
| format | Article |
| id | doaj-art-d95d9e94dfa14d3bbda06ce7db38ed83 |
| institution | OA Journals |
| issn | 2956-4794 |
| language | English |
| publishDate | 2024-03-01 |
| publisher | The Publishing House of the Rzeszow University of Technology |
| record_format | Article |
| series | Advances in Mechanical and Materials Engineering |
| spelling | doaj-art-d95d9e94dfa14d3bbda06ce7db38ed832025-08-20T02:15:23ZengThe Publishing House of the Rzeszow University of TechnologyAdvances in Mechanical and Materials Engineering2956-47942024-03-01411475510.7862/rm.2024.5Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool Piotr Paszta0https://orcid.org/0000-0003-4134-5083Leszek Chałko1https://orcid.org/0000-0002-6179-1091Rafał Kowalik2https://orcid.org/0009-0007-8563-879XFaculty of Mechanical Engineering and Computer Science, Czestochowa University of Technology, al. Armii Krajowej 21, 42-201 Częstochowa, PolandFaculty of Mechanical Engineering, Casimir Pulaski Radom University, ul. Stasieckiego 54, 26-600 Radom, PolandInstitute of Technical Sciences and Aeronautics, The University College of Applied Sciences in Chełm, ul. Pocztowa 54, 22-100 Chełm, PolandBurnishing is one of the most effective methods of improving the strength of the surface layer of shafts as a result of strain strengthening of the material. This article presents an analytical approach to determining the the depth of the plastically deformed top layer of shaft based on Belyaev's theory. Contact of two bodies with an asymmetric stress state was assumed. A classic (symmetrical) solution was also considered. The aim of the research was to compare the calculated values of the depth of the plastically deformed top layer determined using these two methods. The calculations considered burnishing of shafts with a diameter of 48 mm made of steel with a yield stress of Re = 450 MPa and Re = 900 MPa. A burnishing tool with a Si3N4 ceramic tip was used for burnishing. It was found that in the range of low contact forces, the calculated values of the depth of the plastically deformed top layer using the asymmetric solution and the classical method are similar. It was also found that the relationship between the depth of the plastically deformed top layer and the contact force can be explained by a power equation with an accuracy of R2 > 0.999.https://journals.prz.edu.pl/amme/article/view/1576burnishingplastically deformed layerbelyaev’s theoryshafts |
| spellingShingle | Piotr Paszta Leszek Chałko Rafał Kowalik Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool Advances in Mechanical and Materials Engineering burnishing plastically deformed layer belyaev’s theory shafts |
| title | Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool |
| title_full | Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool |
| title_fullStr | Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool |
| title_full_unstemmed | Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool |
| title_short | Assessment of the Depth of the Plastically Deformed Top Layer in Burnishing Process of Shaft Using a Ceramic Tool |
| title_sort | assessment of the depth of the plastically deformed top layer in burnishing process of shaft using a ceramic tool |
| topic | burnishing plastically deformed layer belyaev’s theory shafts |
| url | https://journals.prz.edu.pl/amme/article/view/1576 |
| work_keys_str_mv | AT piotrpaszta assessmentofthedepthoftheplasticallydeformedtoplayerinburnishingprocessofshaftusingaceramictool AT leszekchałko assessmentofthedepthoftheplasticallydeformedtoplayerinburnishingprocessofshaftusingaceramictool AT rafałkowalik assessmentofthedepthoftheplasticallydeformedtoplayerinburnishingprocessofshaftusingaceramictool |