Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite

In this paper, lightweight carbon/carbon fiber composite thermal field insulation materials were fabricated by the process method of long carbon fiber airflow netting-needle punching forming felt-resin impregnation-molding curing-high-temperature carbonization and graphitization. The microscopic mor...

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Main Authors: Bo Tang, Ying Wang, Jinhong Yu, Ke Yang, Yonggen Lu, Xinfeng Wu, Kai Sun, Xiaofeng Li, Runhua Fan, Danda Shi, Wei Shao
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Journal of Chemistry
Online Access:http://dx.doi.org/10.1155/2020/3208791
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author Bo Tang
Ying Wang
Jinhong Yu
Ke Yang
Yonggen Lu
Xinfeng Wu
Kai Sun
Xiaofeng Li
Runhua Fan
Danda Shi
Wei Shao
author_facet Bo Tang
Ying Wang
Jinhong Yu
Ke Yang
Yonggen Lu
Xinfeng Wu
Kai Sun
Xiaofeng Li
Runhua Fan
Danda Shi
Wei Shao
author_sort Bo Tang
collection DOAJ
description In this paper, lightweight carbon/carbon fiber composite thermal field insulation materials were fabricated by the process method of long carbon fiber airflow netting-needle punching forming felt-resin impregnation-molding curing-high-temperature carbonization and graphitization. The microscopic morphology, conductivity, bending strength, and thermal conductivity of carbon/carbon fiber composites were measured by using the scanning electron microscope (SEM), four probes, electronic universal testing machine, and thermal analyzer. The results show that the long carbon fiber in the carbon/carbon fiber composite forms a three-dimensional structure of X-Y-Z with a density of 0.16 ± 0.02 g/cm3, which makes the composite material have excellent thermal insulation performance at high temperature, and the conductivity is 1452.4 S/m (plane direction) and 182.8 S/m (perpendicular to the plane direction), the compressive strength is 0.2 MPa (plane direction) and 1.31 MPa (perpendicular to the plane direction), the bending strength is 0.24 MPa (plane direction) and 1.1 MPa (perpendicular to the plane direction), and the thermal conductivity is 0.076 W/(mK) (25°C) and 0.17 W/(mK) (1200°C), respectively. The above process methods and test results will provide the application of the carbon/carbon fiber composite in the solar polysilicon furnace, single crystal silicon furnace, semiconductor furnace, sapphire furnace, fiber drawing furnace, and high-end metallurgical heat treatment furnaces, as well as applications in other high-temperature insulation environments, and also provide some suggestions in these insulation applications.
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publishDate 2020-01-01
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spelling doaj-art-d8e88d85d69540e18c98758c04c1e8fa2025-08-20T02:20:57ZengWileyJournal of Chemistry2090-90632090-90712020-01-01202010.1155/2020/32087913208791Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber CompositeBo Tang0Ying Wang1Jinhong Yu2Ke Yang3Yonggen Lu4Xinfeng Wu5Kai Sun6Xiaofeng Li7Runhua Fan8Danda Shi9Wei Shao10State Key Laboratory for Chemical Fibers Modification and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, ChinaHangzhou Vulcan New Materials Technology Co., Ltd., Hangzhou 311255, ChinaKey Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Ningbo 315201, ChinaSchool of Materials Science and Engineering, Central South University, Changsha 410083, ChinaState Key Laboratory for Chemical Fibers Modification and Polymer Materials, College of Materials Science and Engineering, Donghua University, Shanghai 201620, ChinaHangzhou Vulcan New Materials Technology Co., Ltd., Hangzhou 311255, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaCollege of Ocean Science and Engineering, Shanghai Maritime University, Shanghai 201306, ChinaIn this paper, lightweight carbon/carbon fiber composite thermal field insulation materials were fabricated by the process method of long carbon fiber airflow netting-needle punching forming felt-resin impregnation-molding curing-high-temperature carbonization and graphitization. The microscopic morphology, conductivity, bending strength, and thermal conductivity of carbon/carbon fiber composites were measured by using the scanning electron microscope (SEM), four probes, electronic universal testing machine, and thermal analyzer. The results show that the long carbon fiber in the carbon/carbon fiber composite forms a three-dimensional structure of X-Y-Z with a density of 0.16 ± 0.02 g/cm3, which makes the composite material have excellent thermal insulation performance at high temperature, and the conductivity is 1452.4 S/m (plane direction) and 182.8 S/m (perpendicular to the plane direction), the compressive strength is 0.2 MPa (plane direction) and 1.31 MPa (perpendicular to the plane direction), the bending strength is 0.24 MPa (plane direction) and 1.1 MPa (perpendicular to the plane direction), and the thermal conductivity is 0.076 W/(mK) (25°C) and 0.17 W/(mK) (1200°C), respectively. The above process methods and test results will provide the application of the carbon/carbon fiber composite in the solar polysilicon furnace, single crystal silicon furnace, semiconductor furnace, sapphire furnace, fiber drawing furnace, and high-end metallurgical heat treatment furnaces, as well as applications in other high-temperature insulation environments, and also provide some suggestions in these insulation applications.http://dx.doi.org/10.1155/2020/3208791
spellingShingle Bo Tang
Ying Wang
Jinhong Yu
Ke Yang
Yonggen Lu
Xinfeng Wu
Kai Sun
Xiaofeng Li
Runhua Fan
Danda Shi
Wei Shao
Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
Journal of Chemistry
title Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
title_full Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
title_fullStr Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
title_full_unstemmed Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
title_short Fabrication and Study on Thermal Conductivity, Electrical Properties, and Mechanical Properties of the Lightweight Carbon/Carbon Fiber Composite
title_sort fabrication and study on thermal conductivity electrical properties and mechanical properties of the lightweight carbon carbon fiber composite
url http://dx.doi.org/10.1155/2020/3208791
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