Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance

The triply periodic minimal surfaces (TPMS) are regarded as potential impact resistance structures due to the lightweight and outstanding energy absorption. Graphene is an ideal reinforcing phase material for the high strength and excellent ductility. However, the research on the effect of graphene,...

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Main Authors: Mengyuan Hu, Xueqing Wu, Yangyang Xu, Xin Huang, Da Lu, Baoqing Pei
Format: Article
Language:English
Published: Elsevier 2025-02-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525000061
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author Mengyuan Hu
Xueqing Wu
Yangyang Xu
Xin Huang
Da Lu
Baoqing Pei
author_facet Mengyuan Hu
Xueqing Wu
Yangyang Xu
Xin Huang
Da Lu
Baoqing Pei
author_sort Mengyuan Hu
collection DOAJ
description The triply periodic minimal surfaces (TPMS) are regarded as potential impact resistance structures due to the lightweight and outstanding energy absorption. Graphene is an ideal reinforcing phase material for the high strength and excellent ductility. However, the research on the effect of graphene, as a reinforcing phase, for the impact resistance of gradient TPMS is relatively limited. In this work, different gradients Diamond and Gyroid structures were designed to employ finite element analysis. The structures were prepared by SLM with optimized parameters and were performed with quasi-static compression and dynamic impact experiments. The impact performance was quantified by three critical indicators. The positive gradient porosity Gyroid structure (PGG) and positive gradient porosity Diamond structure (PGD) possessed superior energy absorption capacity. The samples prepared with optimized parameters of the laser powder of 370 W and scanning speed of 1500 mm/s exhibited significant characteristics with relative density of 99.6 %. The PGG and PGD lattice structures possessed superior impact resistance under both loading conditions, which the mechanical properties were improved by the load transfer, grain refinement, thermal expansion mismatch and Orowan strengthening mechanism of graphene. This study has guiding significance for the design of lightweight porous structures and enhancement of impact resistance.
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institution Kabale University
issn 0264-1275
language English
publishDate 2025-02-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-d87fa9457e594325a1e16c6a09e2f3932025-01-08T04:52:14ZengElsevierMaterials & Design0264-12752025-02-01250113586Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistanceMengyuan Hu0Xueqing Wu1Yangyang Xu2Xin Huang3Da Lu4Baoqing Pei5Beijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaCorresponding authors at: Beijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, China (X. Wu; B. Pei ).; Beijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaBeijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaBeijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaBeijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaCorresponding authors at: Beijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, China (X. Wu; B. Pei ).; Beijing Key Laboratory for Design and Evaluation Technology of Advanced Implantable & Interventional Medical Devices, Beijing Advanced Innovation Center for Biomedical Engineering, School of Biological Science and Medical Engineering, Beihang University, Beijing 100083, ChinaThe triply periodic minimal surfaces (TPMS) are regarded as potential impact resistance structures due to the lightweight and outstanding energy absorption. Graphene is an ideal reinforcing phase material for the high strength and excellent ductility. However, the research on the effect of graphene, as a reinforcing phase, for the impact resistance of gradient TPMS is relatively limited. In this work, different gradients Diamond and Gyroid structures were designed to employ finite element analysis. The structures were prepared by SLM with optimized parameters and were performed with quasi-static compression and dynamic impact experiments. The impact performance was quantified by three critical indicators. The positive gradient porosity Gyroid structure (PGG) and positive gradient porosity Diamond structure (PGD) possessed superior energy absorption capacity. The samples prepared with optimized parameters of the laser powder of 370 W and scanning speed of 1500 mm/s exhibited significant characteristics with relative density of 99.6 %. The PGG and PGD lattice structures possessed superior impact resistance under both loading conditions, which the mechanical properties were improved by the load transfer, grain refinement, thermal expansion mismatch and Orowan strengthening mechanism of graphene. This study has guiding significance for the design of lightweight porous structures and enhancement of impact resistance.http://www.sciencedirect.com/science/article/pii/S0264127525000061Triply periodic minimal surfacesOptimized parametersGraphene/AlSi10Mg powderImpact resistanceFinite element analysis
spellingShingle Mengyuan Hu
Xueqing Wu
Yangyang Xu
Xin Huang
Da Lu
Baoqing Pei
Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
Materials & Design
Triply periodic minimal surfaces
Optimized parameters
Graphene/AlSi10Mg powder
Impact resistance
Finite element analysis
title Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
title_full Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
title_fullStr Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
title_full_unstemmed Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
title_short Investigation of functionally graded triply periodic minimal surfaces with graphene-reinforced AlSi10Mg powder: Design, fabrication and impact resistance
title_sort investigation of functionally graded triply periodic minimal surfaces with graphene reinforced alsi10mg powder design fabrication and impact resistance
topic Triply periodic minimal surfaces
Optimized parameters
Graphene/AlSi10Mg powder
Impact resistance
Finite element analysis
url http://www.sciencedirect.com/science/article/pii/S0264127525000061
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