Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System
This study introduces an innovative method for the recovery and reuse of unsintered powder in the Selective Laser Sintering (SLS) process, widely used in additive manufacturing for creating complex components with a broad range of powder materials. The main challenge in this process is the effective...
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| Format: | Article |
| Language: | English |
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AIDIC Servizi S.r.l.
2025-07-01
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| Series: | Chemical Engineering Transactions |
| Online Access: | https://www.cetjournal.it/index.php/cet/article/view/15435 |
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| author | Daniele Sofia Rossella Girimonte |
| author_facet | Daniele Sofia Rossella Girimonte |
| author_sort | Daniele Sofia |
| collection | DOAJ |
| description | This study introduces an innovative method for the recovery and reuse of unsintered powder in the Selective Laser Sintering (SLS) process, widely used in additive manufacturing for creating complex components with a broad range of powder materials. The main challenge in this process is the effective management of unsintered powder, particularly the separation of aggregates formed during the sintering phase, to avoid compromising the properties of the reused material. The proposed fluidized bed system employs a gas flow to fluidize the powder, effectively separating the aggregates and restoring the powder's granularity to a quality similar to its original state. This process not only improves material efficiency by reducing waste but also maintains the desired properties of the powder for continuous reuse in the SLS process.
Experimental results demonstrate that the powder recovered through this method retains its essential characteristics, such as particle size distribution and flow properties, enabling its direct reuse in the SLS process work chamber. This approach represents a significant step toward sustainability and economic efficiency in additive manufacturing, providing a viable solution for powder reuse and reducing the environmental impact associated with the production of new powder. |
| format | Article |
| id | doaj-art-d83eeb140f114e3eab0ff2b8f3bfa985 |
| institution | DOAJ |
| issn | 2283-9216 |
| language | English |
| publishDate | 2025-07-01 |
| publisher | AIDIC Servizi S.r.l. |
| record_format | Article |
| series | Chemical Engineering Transactions |
| spelling | doaj-art-d83eeb140f114e3eab0ff2b8f3bfa9852025-08-20T03:15:35ZengAIDIC Servizi S.r.l.Chemical Engineering Transactions2283-92162025-07-01117Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed SystemDaniele SofiaRossella GirimonteThis study introduces an innovative method for the recovery and reuse of unsintered powder in the Selective Laser Sintering (SLS) process, widely used in additive manufacturing for creating complex components with a broad range of powder materials. The main challenge in this process is the effective management of unsintered powder, particularly the separation of aggregates formed during the sintering phase, to avoid compromising the properties of the reused material. The proposed fluidized bed system employs a gas flow to fluidize the powder, effectively separating the aggregates and restoring the powder's granularity to a quality similar to its original state. This process not only improves material efficiency by reducing waste but also maintains the desired properties of the powder for continuous reuse in the SLS process. Experimental results demonstrate that the powder recovered through this method retains its essential characteristics, such as particle size distribution and flow properties, enabling its direct reuse in the SLS process work chamber. This approach represents a significant step toward sustainability and economic efficiency in additive manufacturing, providing a viable solution for powder reuse and reducing the environmental impact associated with the production of new powder.https://www.cetjournal.it/index.php/cet/article/view/15435 |
| spellingShingle | Daniele Sofia Rossella Girimonte Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System Chemical Engineering Transactions |
| title | Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System |
| title_full | Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System |
| title_fullStr | Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System |
| title_full_unstemmed | Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System |
| title_short | Innovative Powder Reuse Strategy in the Selective Laser Sintering Process Using a Fluidized Bed System |
| title_sort | innovative powder reuse strategy in the selective laser sintering process using a fluidized bed system |
| url | https://www.cetjournal.it/index.php/cet/article/view/15435 |
| work_keys_str_mv | AT danielesofia innovativepowderreusestrategyintheselectivelasersinteringprocessusingafluidizedbedsystem AT rossellagirimonte innovativepowderreusestrategyintheselectivelasersinteringprocessusingafluidizedbedsystem |