TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES

A new falling object protective structures (FOPS) was designed by a topology optimization method based on the equivalent static load method to improve the safety of the operator of an electric excavator. Firstly, the dynamic and nonlinear crush process is simplified into multiple static and nonlinea...

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Main Authors: MA Chao, LU PengCheng, ZHAO YueHe, ZHANG Xing, QIU WenNing
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Strength 2024-04-01
Series:Jixie qiangdu
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Online Access:http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.017
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author MA Chao
LU PengCheng
ZHAO YueHe
ZHANG Xing
QIU WenNing
author_facet MA Chao
LU PengCheng
ZHAO YueHe
ZHANG Xing
QIU WenNing
author_sort MA Chao
collection DOAJ
description A new falling object protective structures (FOPS) was designed by a topology optimization method based on the equivalent static load method to improve the safety of the operator of an electric excavator. Firstly, the dynamic and nonlinear crush process is simplified into multiple static and nonlinear deformation processes based on equivalent displacement. Secondly, the dynamic and nonlinear topology optimization was transformed into static and nonlinear topology optimization involving multiple load cases by the weighting coefficient method. The computational cost was saved and the convergence was improved. Finally, a new FOPS based on the topology optimization result was numerically validated based on the GB/T 17771—2010. The results show that the new FOPS can meet the safety regulation without additional protective grill and the total mass of the FOPS is reduced by 49.8 kg which are positive to save the costs of procurement and operating and reduce the fuel consumption.
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institution Kabale University
issn 1001-9669
language zho
publishDate 2024-04-01
publisher Editorial Office of Journal of Mechanical Strength
record_format Article
series Jixie qiangdu
spelling doaj-art-d7c8d2302d54473b9b0deb3915408df32025-01-15T02:45:31ZzhoEditorial Office of Journal of Mechanical StrengthJixie qiangdu1001-96692024-04-014638839463929789TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURESMA ChaoLU PengChengZHAO YueHeZHANG XingQIU WenNingA new falling object protective structures (FOPS) was designed by a topology optimization method based on the equivalent static load method to improve the safety of the operator of an electric excavator. Firstly, the dynamic and nonlinear crush process is simplified into multiple static and nonlinear deformation processes based on equivalent displacement. Secondly, the dynamic and nonlinear topology optimization was transformed into static and nonlinear topology optimization involving multiple load cases by the weighting coefficient method. The computational cost was saved and the convergence was improved. Finally, a new FOPS based on the topology optimization result was numerically validated based on the GB/T 17771—2010. The results show that the new FOPS can meet the safety regulation without additional protective grill and the total mass of the FOPS is reduced by 49.8 kg which are positive to save the costs of procurement and operating and reduce the fuel consumption.http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.017Topology optimization designEquivalent static load methodElectric excavatorFalling object protective structures
spellingShingle MA Chao
LU PengCheng
ZHAO YueHe
ZHANG Xing
QIU WenNing
TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
Jixie qiangdu
Topology optimization design
Equivalent static load method
Electric excavator
Falling object protective structures
title TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
title_full TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
title_fullStr TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
title_full_unstemmed TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
title_short TOPOLOGY OPTIMIZATION DESIGN OF AN ELECTRIC EXCAVATOR FALLING OBJECT PROTECTIVE STRUCTURES
title_sort topology optimization design of an electric excavator falling object protective structures
topic Topology optimization design
Equivalent static load method
Electric excavator
Falling object protective structures
url http://www.jxqd.net.cn/thesisDetails#10.16579/j.issn.1001.9669.2024.02.017
work_keys_str_mv AT machao topologyoptimizationdesignofanelectricexcavatorfallingobjectprotectivestructures
AT lupengcheng topologyoptimizationdesignofanelectricexcavatorfallingobjectprotectivestructures
AT zhaoyuehe topologyoptimizationdesignofanelectricexcavatorfallingobjectprotectivestructures
AT zhangxing topologyoptimizationdesignofanelectricexcavatorfallingobjectprotectivestructures
AT qiuwenning topologyoptimizationdesignofanelectricexcavatorfallingobjectprotectivestructures