Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites

In the existing state, aluminum metal matrix composites (AlMMCs) are a category of materials that have successfully fulfilled the majority of demanding requirements in applications where moderate strength, high stiffness, and lightweight are necessary. This paper is focused on processing aluminum hy...

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Main Authors: V. Veeranaath, S. G. Dinesh, G. Natarajan
Format: Article
Language:English
Published: Sumy State University 2024-08-01
Series:Журнал інженерних наук
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Online Access:https://jes.sumdu.edu.ua/multi-performance-optimization-of-the-mechanical-characteristics-of-basalt-fiber-and-silicon-carbide-filled-aluminum-matrix-composites/
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author V. Veeranaath
S. G. Dinesh
G. Natarajan
author_facet V. Veeranaath
S. G. Dinesh
G. Natarajan
author_sort V. Veeranaath
collection DOAJ
description In the existing state, aluminum metal matrix composites (AlMMCs) are a category of materials that have successfully fulfilled the majority of demanding requirements in applications where moderate strength, high stiffness, and lightweight are necessary. This paper is focused on processing aluminum hybrid composites by reinforcing the aluminum alloy with a novel combination of fillers: basalt fibers and silicon carbide via stir casting. The main aim is to study the impact of processing conditions on the properties of the developed composite. Nine samples are produced by varying the reinforcement content, stirring rate, and duration based on the L9 Taguchi Array. SEM analysis is utilized to examine the microstructure of the developed composites. The samples were also machined and tested for their mechanical, physical, and wear behavior as per ASTM standards. The maximum density and hardness of 2883.3 kg/m3 and 45.6 HRB, respectively, are observed at higher filler content conditions. In contrast, the minimum specific wear rate, maximum ultimate tensile, and impact strength of 1.86·10–5 mm3/(N·m), 263.5 MPa, and 93 N/mm are observed in higher stirring duration conditions. So, to avoid conflicting combinations of optimal input factors, grey relational analysis (GRA) tied with principle component analysis (PCA) is employed to determine the multi-objective performance parameter and the optimal combination of input factors for better response. Confirmatory tests were also performed to verify and validate the same. ANOVA analysis is also utilized to assess the significance of the process parameters on the responses.
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spelling doaj-art-d7a58e4ef27e4a9f99c3ab2993be5bc52025-08-20T02:03:54ZengSumy State UniversityЖурнал інженерних наук2312-24982414-93812024-08-01112C1C1210.21272/jes.2024.11(2).c1Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix CompositesV. Veeranaath0https://orcid.org/0000-0002-0056-9841S. G. Dinesh1G. Natarajan2Department of Mechanical Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai 603203, IndiaDepartment of Mechanical Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai 603203, IndiaDepartment of Mechanical Engineering, SRM Institute of Science and Technology, Kattankulathur, Chennai 603203, IndiaIn the existing state, aluminum metal matrix composites (AlMMCs) are a category of materials that have successfully fulfilled the majority of demanding requirements in applications where moderate strength, high stiffness, and lightweight are necessary. This paper is focused on processing aluminum hybrid composites by reinforcing the aluminum alloy with a novel combination of fillers: basalt fibers and silicon carbide via stir casting. The main aim is to study the impact of processing conditions on the properties of the developed composite. Nine samples are produced by varying the reinforcement content, stirring rate, and duration based on the L9 Taguchi Array. SEM analysis is utilized to examine the microstructure of the developed composites. The samples were also machined and tested for their mechanical, physical, and wear behavior as per ASTM standards. The maximum density and hardness of 2883.3 kg/m3 and 45.6 HRB, respectively, are observed at higher filler content conditions. In contrast, the minimum specific wear rate, maximum ultimate tensile, and impact strength of 1.86·10–5 mm3/(N·m), 263.5 MPa, and 93 N/mm are observed in higher stirring duration conditions. So, to avoid conflicting combinations of optimal input factors, grey relational analysis (GRA) tied with principle component analysis (PCA) is employed to determine the multi-objective performance parameter and the optimal combination of input factors for better response. Confirmatory tests were also performed to verify and validate the same. ANOVA analysis is also utilized to assess the significance of the process parameters on the responses.https://jes.sumdu.edu.ua/multi-performance-optimization-of-the-mechanical-characteristics-of-basalt-fiber-and-silicon-carbide-filled-aluminum-matrix-composites/hybrid compositesstir castingmechanical characterizationgrey relational analysis
spellingShingle V. Veeranaath
S. G. Dinesh
G. Natarajan
Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
Журнал інженерних наук
hybrid composites
stir casting
mechanical characterization
grey relational analysis
title Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
title_full Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
title_fullStr Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
title_full_unstemmed Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
title_short Multi-Performance Optimization of the Mechanical Characteristics of Basalt Fiber and Silicon Carbide-Filled Aluminum Matrix Composites
title_sort multi performance optimization of the mechanical characteristics of basalt fiber and silicon carbide filled aluminum matrix composites
topic hybrid composites
stir casting
mechanical characterization
grey relational analysis
url https://jes.sumdu.edu.ua/multi-performance-optimization-of-the-mechanical-characteristics-of-basalt-fiber-and-silicon-carbide-filled-aluminum-matrix-composites/
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AT sgdinesh multiperformanceoptimizationofthemechanicalcharacteristicsofbasaltfiberandsiliconcarbidefilledaluminummatrixcomposites
AT gnatarajan multiperformanceoptimizationofthemechanicalcharacteristicsofbasaltfiberandsiliconcarbidefilledaluminummatrixcomposites