Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals

Abstract This study explores the influence of the polarization angle on the formation of Laser-Induced Periodic Surface Structures (LIPSS) during Direct Laser Interference Patterning (DLIP) and its impact on ablation efficiency in stainless steel and aluminum 2024 substrates. Two pulse durations, 12...

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Main Authors: Francisco Udo Marins Almeida, Bogdan Voisiat, Ignacio Tabares, Fabian Ränke, Andrés Fabián Lasagni
Format: Article
Language:English
Published: Nature Portfolio 2025-06-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-07657-4
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author Francisco Udo Marins Almeida
Bogdan Voisiat
Ignacio Tabares
Fabian Ränke
Andrés Fabián Lasagni
author_facet Francisco Udo Marins Almeida
Bogdan Voisiat
Ignacio Tabares
Fabian Ränke
Andrés Fabián Lasagni
author_sort Francisco Udo Marins Almeida
collection DOAJ
description Abstract This study explores the influence of the polarization angle on the formation of Laser-Induced Periodic Surface Structures (LIPSS) during Direct Laser Interference Patterning (DLIP) and its impact on ablation efficiency in stainless steel and aluminum 2024 substrates. Two pulse durations, 12 ps and 70 ps, with a laser wavelength of 1064 nm, are employed at varying accumulated fluences to evaluate their effects on the surface structuring process. The results demonstrate that the Low Spatial Frequency LIPSS (LSFL) orientation with respect to the line-like structures produced by two-beam DLIP is strongly influenced by the polarization angle and the alignment of DLIP features. In addition, the spatial period of LSFL in stainless steel remained relatively stable regardless of the polarization angle (~ 900–1000 nm), whereas in aluminum 2024, it exhibited significant variation, decreasing from approximately 920 nm to 506 nm as the LSFL rotated. The polarization angle also affected the reached structure depth at constant irradiation conditions, particularly in stainless steel, where greater depths were achieved when the LSFL aligned perpendicularly to DLIP lines (over 50% variation). These findings provide valuable insights for optimizing laser-based surface processing techniques for metallic substrates.
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institution Kabale University
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publishDate 2025-06-01
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spelling doaj-art-d64bd6cb4c9e4e4cb5653fcf487759492025-08-20T03:27:09ZengNature PortfolioScientific Reports2045-23222025-06-0115111410.1038/s41598-025-07657-4Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metalsFrancisco Udo Marins Almeida0Bogdan Voisiat1Ignacio Tabares2Fabian Ränke3Andrés Fabián Lasagni4Institute of Manufacturing, Technische Universität DresdenInstitute of Manufacturing, Technische Universität DresdenInstitute of Manufacturing, Technische Universität DresdenInstitute of Manufacturing, Technische Universität DresdenInstitute of Manufacturing, Technische Universität DresdenAbstract This study explores the influence of the polarization angle on the formation of Laser-Induced Periodic Surface Structures (LIPSS) during Direct Laser Interference Patterning (DLIP) and its impact on ablation efficiency in stainless steel and aluminum 2024 substrates. Two pulse durations, 12 ps and 70 ps, with a laser wavelength of 1064 nm, are employed at varying accumulated fluences to evaluate their effects on the surface structuring process. The results demonstrate that the Low Spatial Frequency LIPSS (LSFL) orientation with respect to the line-like structures produced by two-beam DLIP is strongly influenced by the polarization angle and the alignment of DLIP features. In addition, the spatial period of LSFL in stainless steel remained relatively stable regardless of the polarization angle (~ 900–1000 nm), whereas in aluminum 2024, it exhibited significant variation, decreasing from approximately 920 nm to 506 nm as the LSFL rotated. The polarization angle also affected the reached structure depth at constant irradiation conditions, particularly in stainless steel, where greater depths were achieved when the LSFL aligned perpendicularly to DLIP lines (over 50% variation). These findings provide valuable insights for optimizing laser-based surface processing techniques for metallic substrates.https://doi.org/10.1038/s41598-025-07657-4Direct laser interference patteringLaser induced periodic surface structuresBeam polarizationAblation efficiencyAl2024Stainless steel
spellingShingle Francisco Udo Marins Almeida
Bogdan Voisiat
Ignacio Tabares
Fabian Ränke
Andrés Fabián Lasagni
Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
Scientific Reports
Direct laser interference pattering
Laser induced periodic surface structures
Beam polarization
Ablation efficiency
Al2024
Stainless steel
title Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
title_full Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
title_fullStr Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
title_full_unstemmed Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
title_short Influence of polarization angle on LIPSS formation and ablation efficiency in direct laser interference patterning of metals
title_sort influence of polarization angle on lipss formation and ablation efficiency in direct laser interference patterning of metals
topic Direct laser interference pattering
Laser induced periodic surface structures
Beam polarization
Ablation efficiency
Al2024
Stainless steel
url https://doi.org/10.1038/s41598-025-07657-4
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AT ignaciotabares influenceofpolarizationangleonlipssformationandablationefficiencyindirectlaserinterferencepatterningofmetals
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