Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)

In this study, an equimolar CoCrFeNi high-entropy alloy (HEA) was fabricated via ball milling and hydrogen reduction to assess the feasibility of hydrogen reduction of chromium oxide in chromium based HEAs. High-energy milling of metal oxide powders (Co3O4, Cr2O3, NiO and α-Fe2O3) at 2400 rpm produc...

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Main Authors: Gertrude Mugwe Mongella, Taehyeob Im, Minjong Kim, Caroline Sunyong Lee
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425004430
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author Gertrude Mugwe Mongella
Taehyeob Im
Minjong Kim
Caroline Sunyong Lee
author_facet Gertrude Mugwe Mongella
Taehyeob Im
Minjong Kim
Caroline Sunyong Lee
author_sort Gertrude Mugwe Mongella
collection DOAJ
description In this study, an equimolar CoCrFeNi high-entropy alloy (HEA) was fabricated via ball milling and hydrogen reduction to assess the feasibility of hydrogen reduction of chromium oxide in chromium based HEAs. High-energy milling of metal oxide powders (Co3O4, Cr2O3, NiO and α-Fe2O3) at 2400 rpm produced a homogeneous solid solution, with particle sizes reduced from 60.74 nm at 5 h and 39.84 nm at 30 h milling time. Thermogravimetric analysis (TGA) at varying heating rates was employed, and the Kissinger–Akahira–Sunose (KAS) method was used to compare the reaction kinetics between 5 h and 30 h milled HEA. The 5 h milled HEA reached a conversion fraction of reaction up to 0.71 at 996 °C, while the 30 h milled HEA achieved a conversion of approximately 0.75 at 881 °C. TGA analysis of 30 h milled HEA revealed a 17.3% degree of Cr2O3 reduction without holding time and 52.7 % degree of Cr2O3 reduction after 3 h hold at 1000 °C. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) confirmed nano-sizing, homogeneity, and phase transformation with increased milling time. The results demonstrate that extended milling enhances microstructural development and hydrogen reduction, potentially making this process a viable alternative to gas atomization for creating CoCrFeNi HEA nanopowder agglomerates for specialized applications.
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spelling doaj-art-d4f5c2000861480ea4ff27442e1beee92025-08-20T02:54:59ZengElsevierJournal of Materials Research and Technology2238-78542025-03-01355591559910.1016/j.jmrt.2025.02.196Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)Gertrude Mugwe Mongella0Taehyeob Im1Minjong Kim2Caroline Sunyong Lee3Department of Materials and Chemical Engineering, Hanyang University, ERICA, Republic of KoreaDepartment of Materials and Chemical Engineering, Hanyang University, ERICA, Republic of KoreaDepartment of Materials and Chemical Engineering, Hanyang University, ERICA, Republic of KoreaCorresponding author.; Department of Materials and Chemical Engineering, Hanyang University, ERICA, Republic of KoreaIn this study, an equimolar CoCrFeNi high-entropy alloy (HEA) was fabricated via ball milling and hydrogen reduction to assess the feasibility of hydrogen reduction of chromium oxide in chromium based HEAs. High-energy milling of metal oxide powders (Co3O4, Cr2O3, NiO and α-Fe2O3) at 2400 rpm produced a homogeneous solid solution, with particle sizes reduced from 60.74 nm at 5 h and 39.84 nm at 30 h milling time. Thermogravimetric analysis (TGA) at varying heating rates was employed, and the Kissinger–Akahira–Sunose (KAS) method was used to compare the reaction kinetics between 5 h and 30 h milled HEA. The 5 h milled HEA reached a conversion fraction of reaction up to 0.71 at 996 °C, while the 30 h milled HEA achieved a conversion of approximately 0.75 at 881 °C. TGA analysis of 30 h milled HEA revealed a 17.3% degree of Cr2O3 reduction without holding time and 52.7 % degree of Cr2O3 reduction after 3 h hold at 1000 °C. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray diffraction (XRD) confirmed nano-sizing, homogeneity, and phase transformation with increased milling time. The results demonstrate that extended milling enhances microstructural development and hydrogen reduction, potentially making this process a viable alternative to gas atomization for creating CoCrFeNi HEA nanopowder agglomerates for specialized applications.http://www.sciencedirect.com/science/article/pii/S2238785425004430CoCrFeNiHigh-entropy alloyMillingHydrogen reduction
spellingShingle Gertrude Mugwe Mongella
Taehyeob Im
Minjong Kim
Caroline Sunyong Lee
Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
Journal of Materials Research and Technology
CoCrFeNi
High-entropy alloy
Milling
Hydrogen reduction
title Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
title_full Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
title_fullStr Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
title_full_unstemmed Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
title_short Reaction kinetics study of hydrogen reduction of high energy milled CoCrFeNi high-entropy alloy (HEA)
title_sort reaction kinetics study of hydrogen reduction of high energy milled cocrfeni high entropy alloy hea
topic CoCrFeNi
High-entropy alloy
Milling
Hydrogen reduction
url http://www.sciencedirect.com/science/article/pii/S2238785425004430
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