Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs

The increasing demand for induction hobs necessitates efficient cooling systems to ensure the safe operation of electronic cut-outs. This study investigates the thermal representation of three different ignition designs integrated into an induction hob cooling system. A simplified model consisting o...

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Main Authors: Ayberk Salim Mayil, Cisil Timuralp
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/11/5995
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author Ayberk Salim Mayil
Cisil Timuralp
author_facet Ayberk Salim Mayil
Cisil Timuralp
author_sort Ayberk Salim Mayil
collection DOAJ
description The increasing demand for induction hobs necessitates efficient cooling systems to ensure the safe operation of electronic cut-outs. This study investigates the thermal representation of three different ignition designs integrated into an induction hob cooling system. A simplified model consisting of a radial fan, a daughterboard, and the electronics installed in the systems is used for the maintenance of the system. Remote measurements of air velocities at the cooler outlets are compared with the results obtained through programmable system dynamics (CFD) operations using FloEFD v2021.1 software. The findings of the study using the k-ε turbulence model show that Type 1 temperature is resistant to the lowest surface temperature for both the closest (IGBT 1) and the farthest (IGBT 2) temperature to the fan. Conversely, Type 3 temperatures exhibited high temperatures. Air velocity comparisons showed a maximum error rate of 30%, which is acceptable considering the variability in Type 1. Measurement system evaluation and DOE study were continued to increase the experimental range. This study demonstrates the utility offered by heatsink design in optimizing the cooling system of induction hobs and provides valuable insights for integrating thermal management systems.
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spelling doaj-art-d41d34c131b44b629f7c1a3a8f84cdba2025-08-20T02:33:06ZengMDPI AGApplied Sciences2076-34172025-05-011511599510.3390/app15115995Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink DesignsAyberk Salim Mayil0Cisil Timuralp1Department of Mechanical Engineering, Eskisehir Osmangazi University, 26040 Eskisehir, TurkeyDepartment of Mechanical Engineering, Eskisehir Osmangazi University, 26040 Eskisehir, TurkeyThe increasing demand for induction hobs necessitates efficient cooling systems to ensure the safe operation of electronic cut-outs. This study investigates the thermal representation of three different ignition designs integrated into an induction hob cooling system. A simplified model consisting of a radial fan, a daughterboard, and the electronics installed in the systems is used for the maintenance of the system. Remote measurements of air velocities at the cooler outlets are compared with the results obtained through programmable system dynamics (CFD) operations using FloEFD v2021.1 software. The findings of the study using the k-ε turbulence model show that Type 1 temperature is resistant to the lowest surface temperature for both the closest (IGBT 1) and the farthest (IGBT 2) temperature to the fan. Conversely, Type 3 temperatures exhibited high temperatures. Air velocity comparisons showed a maximum error rate of 30%, which is acceptable considering the variability in Type 1. Measurement system evaluation and DOE study were continued to increase the experimental range. This study demonstrates the utility offered by heatsink design in optimizing the cooling system of induction hobs and provides valuable insights for integrating thermal management systems.https://www.mdpi.com/2076-3417/15/11/5995cooling systemheatsinkthermal performanceinduction hobCFDFloEFD
spellingShingle Ayberk Salim Mayil
Cisil Timuralp
Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
Applied Sciences
cooling system
heatsink
thermal performance
induction hob
CFD
FloEFD
title Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
title_full Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
title_fullStr Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
title_full_unstemmed Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
title_short Numerical and Experimental Analysis of Cooling System Performance in Induction Hobs: A Comparison of Heatsink Designs
title_sort numerical and experimental analysis of cooling system performance in induction hobs a comparison of heatsink designs
topic cooling system
heatsink
thermal performance
induction hob
CFD
FloEFD
url https://www.mdpi.com/2076-3417/15/11/5995
work_keys_str_mv AT ayberksalimmayil numericalandexperimentalanalysisofcoolingsystemperformanceininductionhobsacomparisonofheatsinkdesigns
AT cisiltimuralp numericalandexperimentalanalysisofcoolingsystemperformanceininductionhobsacomparisonofheatsinkdesigns