Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments

In this study, a three-dimensional numerical model is developed to investigate the charging performance of a metal hydride-based hydrogen storage tank, with emphasis on the effects of helical coil heat exchanger geometry and operational parameters. Heat transfer and hydrogen absorption in an Mg2Ni t...

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Main Authors: Alireza Daneh-Dezfuli, Muwafaq Mohammed Jalood, Ebrahim Hajidavalloo
Format: Article
Language:English
Published: Elsevier 2025-10-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25010536
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author Alireza Daneh-Dezfuli
Muwafaq Mohammed Jalood
Ebrahim Hajidavalloo
author_facet Alireza Daneh-Dezfuli
Muwafaq Mohammed Jalood
Ebrahim Hajidavalloo
author_sort Alireza Daneh-Dezfuli
collection DOAJ
description In this study, a three-dimensional numerical model is developed to investigate the charging performance of a metal hydride-based hydrogen storage tank, with emphasis on the effects of helical coil heat exchanger geometry and operational parameters. Heat transfer and hydrogen absorption in an Mg2Ni tank with helical coil using the finite element method. Results show that increasing the number of coil turns from 6 to 20 reduces the average bed temperature from 574.9 K to 542.8 K and raises the hydrogen concentration from 0.85 to 0.95 at 3000 s. Increasing the coil angle from 1° to 5° decreases the bed temperature from 575.1 K to 538.9 K and increases hydrogen concentration from 0.82 to 0.93. The maximum coil diameter achieves the highest uptake, reducing absorption time by up to 700 s. Enhancing the heat transfer coefficient from 100 to 500 W/m2·K lowers bed temperature from 573.7 K to 538.5 K and raises hydrogen concentration from 0.68 to 0.91. Analysis further reveals that increasing coil pitch number and angle can boost the convective heat transfer coefficient by up to 281 %, but also raises pressure drop by 268 %.
format Article
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institution Kabale University
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publishDate 2025-10-01
publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-d373336f6fd346ab8024ca418ac2452d2025-08-20T03:40:21ZengElsevierCase Studies in Thermal Engineering2214-157X2025-10-017410679310.1016/j.csite.2025.106793Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatmentsAlireza Daneh-Dezfuli0Muwafaq Mohammed Jalood1Ebrahim Hajidavalloo2Corresponding author.; Department of Mechanical Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz, Ahvaz, IranDepartment of Mechanical Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz, Ahvaz, IranDepartment of Mechanical Engineering, Faculty of Engineering, Shahid Chamran University of Ahvaz, Ahvaz, IranIn this study, a three-dimensional numerical model is developed to investigate the charging performance of a metal hydride-based hydrogen storage tank, with emphasis on the effects of helical coil heat exchanger geometry and operational parameters. Heat transfer and hydrogen absorption in an Mg2Ni tank with helical coil using the finite element method. Results show that increasing the number of coil turns from 6 to 20 reduces the average bed temperature from 574.9 K to 542.8 K and raises the hydrogen concentration from 0.85 to 0.95 at 3000 s. Increasing the coil angle from 1° to 5° decreases the bed temperature from 575.1 K to 538.9 K and increases hydrogen concentration from 0.82 to 0.93. The maximum coil diameter achieves the highest uptake, reducing absorption time by up to 700 s. Enhancing the heat transfer coefficient from 100 to 500 W/m2·K lowers bed temperature from 573.7 K to 538.5 K and raises hydrogen concentration from 0.68 to 0.91. Analysis further reveals that increasing coil pitch number and angle can boost the convective heat transfer coefficient by up to 281 %, but also raises pressure drop by 268 %.http://www.sciencedirect.com/science/article/pii/S2214157X25010536Hydrogen absorptionHelical coil heat exchangerPorous mediumTemperature uniformityThermal performance
spellingShingle Alireza Daneh-Dezfuli
Muwafaq Mohammed Jalood
Ebrahim Hajidavalloo
Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
Case Studies in Thermal Engineering
Hydrogen absorption
Helical coil heat exchanger
Porous medium
Temperature uniformity
Thermal performance
title Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
title_full Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
title_fullStr Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
title_full_unstemmed Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
title_short Numerical investigation of a metal hydride reactor with multi-scale heat transfer Enhancements: Helical coils and porous wall treatments
title_sort numerical investigation of a metal hydride reactor with multi scale heat transfer enhancements helical coils and porous wall treatments
topic Hydrogen absorption
Helical coil heat exchanger
Porous medium
Temperature uniformity
Thermal performance
url http://www.sciencedirect.com/science/article/pii/S2214157X25010536
work_keys_str_mv AT alirezadanehdezfuli numericalinvestigationofametalhydridereactorwithmultiscaleheattransferenhancementshelicalcoilsandporouswalltreatments
AT muwafaqmohammedjalood numericalinvestigationofametalhydridereactorwithmultiscaleheattransferenhancementshelicalcoilsandporouswalltreatments
AT ebrahimhajidavalloo numericalinvestigationofametalhydridereactorwithmultiscaleheattransferenhancementshelicalcoilsandporouswalltreatments