Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale

Abstract CO2 capture, utilization and sequestration technology is currently a global research hotspot with increasing CO2 emission and rising atmospheric temperatures. Flue gas desulfurization gypsum (FGDG) was used to realize CO2 mineralization in waste NaOH lye in a pilot scale bubble tower. The e...

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Main Authors: Yuliang Cao, Tingfeng Liu, Guodong Chen, Wenyi Tan
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-01627-6
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author Yuliang Cao
Tingfeng Liu
Guodong Chen
Wenyi Tan
author_facet Yuliang Cao
Tingfeng Liu
Guodong Chen
Wenyi Tan
author_sort Yuliang Cao
collection DOAJ
description Abstract CO2 capture, utilization and sequestration technology is currently a global research hotspot with increasing CO2 emission and rising atmospheric temperatures. Flue gas desulfurization gypsum (FGDG) was used to realize CO2 mineralization in waste NaOH lye in a pilot scale bubble tower. The effects of the ionic strength, CO2 flow rate, reaction temperature, and liquid level in the reactor on the properties of the mineralization products and the CO2 mineralization efficiency were investigated using thermogravimetric analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), and particle size analysis. The experimental results indicated that ionic strength, reaction temperature and CO2 flow rate significantly influenced the CO2 mineralization efficiency of FGDG. The CO2 mineralization efficiency reached 92.15% under the optimized conditions (the ionic strength: 10−2 mol·L−1, CO2 flow rate: 20 L·h−1, reaction temperature: 60 °C, liquid level: 50 cm). The liquid level has a strong effect on the particle size distribution of mineralized products. A higher liquid level promotes the formation of mineralized products with smaller particle sizes. These products consist of a single cluster of crystals and the main component is calcium carbonate. The pilot scale results demonstrate optimized evidence for CO2 mineralization using FGDG in waste lye. Therefore, this approach enables the comprehensive utilization of three types of waste-gas, liquid, solid- generated produced in coal-fired power plants.
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spelling doaj-art-d2da22cb076746d0ad993ad84e2801d02025-08-20T03:48:19ZengNature PortfolioScientific Reports2045-23222025-05-0115111510.1038/s41598-025-01627-6Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scaleYuliang Cao0Tingfeng Liu1Guodong Chen2Wenyi Tan3School of Mechanical Engineering, Nanjing Institute of TechnologySchool of Mechanical Engineering, Nanjing Institute of TechnologySchool of Mechanical Engineering, Nanjing Institute of TechnologySchool of Mechanical Engineering, Nanjing Institute of TechnologyAbstract CO2 capture, utilization and sequestration technology is currently a global research hotspot with increasing CO2 emission and rising atmospheric temperatures. Flue gas desulfurization gypsum (FGDG) was used to realize CO2 mineralization in waste NaOH lye in a pilot scale bubble tower. The effects of the ionic strength, CO2 flow rate, reaction temperature, and liquid level in the reactor on the properties of the mineralization products and the CO2 mineralization efficiency were investigated using thermogravimetric analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM), and particle size analysis. The experimental results indicated that ionic strength, reaction temperature and CO2 flow rate significantly influenced the CO2 mineralization efficiency of FGDG. The CO2 mineralization efficiency reached 92.15% under the optimized conditions (the ionic strength: 10−2 mol·L−1, CO2 flow rate: 20 L·h−1, reaction temperature: 60 °C, liquid level: 50 cm). The liquid level has a strong effect on the particle size distribution of mineralized products. A higher liquid level promotes the formation of mineralized products with smaller particle sizes. These products consist of a single cluster of crystals and the main component is calcium carbonate. The pilot scale results demonstrate optimized evidence for CO2 mineralization using FGDG in waste lye. Therefore, this approach enables the comprehensive utilization of three types of waste-gas, liquid, solid- generated produced in coal-fired power plants.https://doi.org/10.1038/s41598-025-01627-6Flue gas desulfurization gypsum (FGDG)Waste LyePilot scale reactorCO2 mineralization
spellingShingle Yuliang Cao
Tingfeng Liu
Guodong Chen
Wenyi Tan
Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
Scientific Reports
Flue gas desulfurization gypsum (FGDG)
Waste Lye
Pilot scale reactor
CO2 mineralization
title Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
title_full Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
title_fullStr Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
title_full_unstemmed Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
title_short Flue gas desulfurization gypsum mineralization in waste Lye medium at pilot scale
title_sort flue gas desulfurization gypsum mineralization in waste lye medium at pilot scale
topic Flue gas desulfurization gypsum (FGDG)
Waste Lye
Pilot scale reactor
CO2 mineralization
url https://doi.org/10.1038/s41598-025-01627-6
work_keys_str_mv AT yuliangcao fluegasdesulfurizationgypsummineralizationinwastelyemediumatpilotscale
AT tingfengliu fluegasdesulfurizationgypsummineralizationinwastelyemediumatpilotscale
AT guodongchen fluegasdesulfurizationgypsummineralizationinwastelyemediumatpilotscale
AT wenyitan fluegasdesulfurizationgypsummineralizationinwastelyemediumatpilotscale