Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy

As-deposited parts of 2024 aluminum alloy are fabricated by cold metal transfer and pulse (CMT+P) hybrid wire arc additive manufacturing. The distributions of pore defects, grain morphology, and secondary phase precipitation of CMT+P wire arc additive manufacturing 2024 aluminum alloy, and the influ...

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Main Authors: YAN Junpei, LU Xuecheng, ZHANG Zhiqiang, ZHUO Shuai, LI Hanxi
Format: Article
Language:zho
Published: Journal of Materials Engineering 2025-03-01
Series:Cailiao gongcheng
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Online Access:https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2023.000743
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author YAN Junpei
LU Xuecheng
ZHANG Zhiqiang
ZHUO Shuai
LI Hanxi
author_facet YAN Junpei
LU Xuecheng
ZHANG Zhiqiang
ZHUO Shuai
LI Hanxi
author_sort YAN Junpei
collection DOAJ
description As-deposited parts of 2024 aluminum alloy are fabricated by cold metal transfer and pulse (CMT+P) hybrid wire arc additive manufacturing. The distributions of pore defects, grain morphology, and secondary phase precipitation of CMT+P wire arc additive manufacturing 2024 aluminum alloy, and the influence of different process parameters on pore defects, grain morphology and secondary phase precipitation, and corrosion resistance are investigated. The results show that the pores of the as-deposited parts of 2024 aluminum alloy are mainly distributed near the fusion line. In the same heat input, the larger wire feed speed and travel speed result in higher porosity. In a deposition layer, the upper part is the equiaxed grain without preferred orientation, and the lower part is the columnar grain with preferred orientation. In the same heat input, the texture is weakened and the percentage of equiaxed grains is increased due to the fine grain region in the higher wire feed speed and travel speed. The precipitated secondary phases are mainly Al2CuMg, Al2Cu, and rich-Fe, Mn phases. The secondary phases distribute continuously along the grain boundaries. In the early stage of corrosion, the main factor affecting the corrosion resistance of as-deposited parts is the precipitation amount of Al2CuMg. The better local corrosion resistance is mainly caused by lower Al2CuMg phase fraction in lower wire feed speed and travel speed.
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publisher Journal of Materials Engineering
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spelling doaj-art-d2a9f7dfcf20443a949002355b671cfc2025-08-20T03:06:09ZzhoJournal of Materials EngineeringCailiao gongcheng1001-43812025-03-0153310511610.11868/j.issn.1001-4381.2023.0007431001-4381(2025)03-0105-12Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloyYAN Junpei0LU Xuecheng1ZHANG Zhiqiang2ZHUO Shuai3LI Hanxi4College of Aviation Engineering,Civil Aviation University of China,Tianjin 300300,ChinaCollege of Aviation Engineering,Civil Aviation University of China,Tianjin 300300,ChinaCollege of Aviation Engineering,Civil Aviation University of China,Tianjin 300300,ChinaCollege of Aviation Engineering,Civil Aviation University of China,Tianjin 300300,ChinaCollege of Aviation Engineering,Civil Aviation University of China,Tianjin 300300,ChinaAs-deposited parts of 2024 aluminum alloy are fabricated by cold metal transfer and pulse (CMT+P) hybrid wire arc additive manufacturing. The distributions of pore defects, grain morphology, and secondary phase precipitation of CMT+P wire arc additive manufacturing 2024 aluminum alloy, and the influence of different process parameters on pore defects, grain morphology and secondary phase precipitation, and corrosion resistance are investigated. The results show that the pores of the as-deposited parts of 2024 aluminum alloy are mainly distributed near the fusion line. In the same heat input, the larger wire feed speed and travel speed result in higher porosity. In a deposition layer, the upper part is the equiaxed grain without preferred orientation, and the lower part is the columnar grain with preferred orientation. In the same heat input, the texture is weakened and the percentage of equiaxed grains is increased due to the fine grain region in the higher wire feed speed and travel speed. The precipitated secondary phases are mainly Al2CuMg, Al2Cu, and rich-Fe, Mn phases. The secondary phases distribute continuously along the grain boundaries. In the early stage of corrosion, the main factor affecting the corrosion resistance of as-deposited parts is the precipitation amount of Al2CuMg. The better local corrosion resistance is mainly caused by lower Al2CuMg phase fraction in lower wire feed speed and travel speed.https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2023.000743high strength aluminum alloywire arc additive manufacturingporemicrostructurecorrosion resistance
spellingShingle YAN Junpei
LU Xuecheng
ZHANG Zhiqiang
ZHUO Shuai
LI Hanxi
Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
Cailiao gongcheng
high strength aluminum alloy
wire arc additive manufacturing
pore
microstructure
corrosion resistance
title Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
title_full Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
title_fullStr Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
title_full_unstemmed Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
title_short Microstructure and corrosion resistance of CMT+P wire arc additive manufacturing 2024 aluminum alloy
title_sort microstructure and corrosion resistance of cmt p wire arc additive manufacturing 2024 aluminum alloy
topic high strength aluminum alloy
wire arc additive manufacturing
pore
microstructure
corrosion resistance
url https://jme.biam.ac.cn/CN/10.11868/j.issn.1001-4381.2023.000743
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AT luxuecheng microstructureandcorrosionresistanceofcmtpwirearcadditivemanufacturing2024aluminumalloy
AT zhangzhiqiang microstructureandcorrosionresistanceofcmtpwirearcadditivemanufacturing2024aluminumalloy
AT zhuoshuai microstructureandcorrosionresistanceofcmtpwirearcadditivemanufacturing2024aluminumalloy
AT lihanxi microstructureandcorrosionresistanceofcmtpwirearcadditivemanufacturing2024aluminumalloy