Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines

Blending hydrogen into existing high-pressure natural gas pipelines can cause hydrogen embrittlement, which further leads to pipeline leakage and even serious explosions. Therefore, a mathematical-physical model is established for the leakage of hydrogen-blended natural gas (HBNG) in high-pressure o...

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Main Authors: Zhang Ting, Xiong Guohua, Ma Hongqiang, Zeng Yue, Kang Huilun, Wu Jing, Cheng Xiaosong
Format: Article
Language:English
Published: EDP Sciences 2025-01-01
Series:Science and Technology for Energy Transition
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Online Access:https://www.stet-review.org/articles/stet/full_html/2025/01/stet20250123/stet20250123.html
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author Zhang Ting
Xiong Guohua
Ma Hongqiang
Zeng Yue
Kang Huilun
Wu Jing
Cheng Xiaosong
author_facet Zhang Ting
Xiong Guohua
Ma Hongqiang
Zeng Yue
Kang Huilun
Wu Jing
Cheng Xiaosong
author_sort Zhang Ting
collection DOAJ
description Blending hydrogen into existing high-pressure natural gas pipelines can cause hydrogen embrittlement, which further leads to pipeline leakage and even serious explosions. Therefore, a mathematical-physical model is established for the leakage of hydrogen-blended natural gas (HBNG) in high-pressure overhead pipelines based on species transport and a real-gas model. The model is validated by the experimental values from the literature, with validation errors falling below 15%. The influence of various operating and structural parameters on the leakage rate of HBNG is analyzed. The results show that the leakage rate decreases with the hydrogenblending ratio increasing because of the low density and rapid diffusion characteristics of hydrogen, which reduce the total leakage mass rate.. The leakage rate increases with an increase in leakage hole diameter and operating pressure, but it is poorly affected by the pipeline diameter and wall thickness. The orthogonal design is used in this simulation to analyse the effect of different factors on the leakage rate. The sensitivity for each factor ranks as follows: leakage hole diameter > hydrogen blending ratio > operating pressure > wall thickness > pipeline diameter. Finally, a new prediction model of leakage rate for high-pressure overhead pipelines of HBNG is proposed, and it takes into account the compressibility effects of gas and properties of the gas mixture. The prediction deviation of the new model is less than 5%. The above results can be used as guidance for risk assessment and prevention of leakage accidents for HBNG in high-pressure overhead pipelines.
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issn 2804-7699
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spelling doaj-art-d2a486ed24174b588fa5dffe490918ac2025-08-20T03:51:09ZengEDP SciencesScience and Technology for Energy Transition2804-76992025-01-01804510.2516/stet/2025019stet20250123Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelinesZhang Ting0Xiong Guohua1Ma Hongqiang2Zeng Yue3Kang Huilun4Wu Jing5Cheng Xiaosong6School of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversitySchool of Civil Engineering and Architecture, East China Jiaotong UniversityBlending hydrogen into existing high-pressure natural gas pipelines can cause hydrogen embrittlement, which further leads to pipeline leakage and even serious explosions. Therefore, a mathematical-physical model is established for the leakage of hydrogen-blended natural gas (HBNG) in high-pressure overhead pipelines based on species transport and a real-gas model. The model is validated by the experimental values from the literature, with validation errors falling below 15%. The influence of various operating and structural parameters on the leakage rate of HBNG is analyzed. The results show that the leakage rate decreases with the hydrogenblending ratio increasing because of the low density and rapid diffusion characteristics of hydrogen, which reduce the total leakage mass rate.. The leakage rate increases with an increase in leakage hole diameter and operating pressure, but it is poorly affected by the pipeline diameter and wall thickness. The orthogonal design is used in this simulation to analyse the effect of different factors on the leakage rate. The sensitivity for each factor ranks as follows: leakage hole diameter > hydrogen blending ratio > operating pressure > wall thickness > pipeline diameter. Finally, a new prediction model of leakage rate for high-pressure overhead pipelines of HBNG is proposed, and it takes into account the compressibility effects of gas and properties of the gas mixture. The prediction deviation of the new model is less than 5%. The above results can be used as guidance for risk assessment and prevention of leakage accidents for HBNG in high-pressure overhead pipelines.https://www.stet-review.org/articles/stet/full_html/2025/01/stet20250123/stet20250123.htmlhydrogen-blended natural gasnumerical simulationhigh-pressureleakage raterisk assessment
spellingShingle Zhang Ting
Xiong Guohua
Ma Hongqiang
Zeng Yue
Kang Huilun
Wu Jing
Cheng Xiaosong
Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
Science and Technology for Energy Transition
hydrogen-blended natural gas
numerical simulation
high-pressure
leakage rate
risk assessment
title Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
title_full Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
title_fullStr Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
title_full_unstemmed Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
title_short Numerical investigation and estimation method of leakage behaviour for hydrogen-blended natural gas in overhead pipelines
title_sort numerical investigation and estimation method of leakage behaviour for hydrogen blended natural gas in overhead pipelines
topic hydrogen-blended natural gas
numerical simulation
high-pressure
leakage rate
risk assessment
url https://www.stet-review.org/articles/stet/full_html/2025/01/stet20250123/stet20250123.html
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AT mahongqiang numericalinvestigationandestimationmethodofleakagebehaviourforhydrogenblendednaturalgasinoverheadpipelines
AT zengyue numericalinvestigationandestimationmethodofleakagebehaviourforhydrogenblendednaturalgasinoverheadpipelines
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