The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene

Quarry waste is a fine rock aggregate produced as a by-product of the rock-crushing process in quarries which is environmentally hazardous when poorly disposed. This paper presents the results of a study carried out to explore the feasibility of recycling basaltic quarry waste (BQW) with waste high-...

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Main Authors: Johnson Ngugi, George O. Rading, Thomas O. Mbuya
Format: Article
Language:English
Published: Wiley 2025-01-01
Series:The Scientific World Journal
Online Access:http://dx.doi.org/10.1155/tswj/5519409
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author Johnson Ngugi
George O. Rading
Thomas O. Mbuya
author_facet Johnson Ngugi
George O. Rading
Thomas O. Mbuya
author_sort Johnson Ngugi
collection DOAJ
description Quarry waste is a fine rock aggregate produced as a by-product of the rock-crushing process in quarries which is environmentally hazardous when poorly disposed. This paper presents the results of a study carried out to explore the feasibility of recycling basaltic quarry waste (BQW) with waste high-density polyethylene (HDPE) into sustainable construction materials. Recycled HDPE/BQW formulations were melt-mixed in a single-screw extruder and then transfer-moulded into experimental samples. No significant chemical transformations were detected by Fourier transform infrared spectroscopy. Thermogravimetric analyses showed an improvement in the thermal stability of HDPE with the addition of BQW. Scanning electron microscopy imaging revealed generally poor adhesion between the two phases. Both tensile and impact strength initially increased but decreased at higher filler loading. However, stiffness, compressive strength, compressive modulus, density, and hardness improved with filler content for all particle sizes. The increase in water absorption with increasing filler content was not significant. This study demonstrates that BQW is a suitable filler for HDPE and the resulting material may be used to make roofing tiles and paving blocks.
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spelling doaj-art-d26c26564989462ea841ee65ebc25c332025-08-20T03:00:01ZengWileyThe Scientific World Journal1537-744X2025-01-01202510.1155/tswj/5519409The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density PolyethyleneJohnson Ngugi0George O. Rading1Thomas O. Mbuya2Department of Mechanical and Manufacturing EngineeringDepartment of Mechanical and Manufacturing EngineeringDepartment of Mechanical and Manufacturing EngineeringQuarry waste is a fine rock aggregate produced as a by-product of the rock-crushing process in quarries which is environmentally hazardous when poorly disposed. This paper presents the results of a study carried out to explore the feasibility of recycling basaltic quarry waste (BQW) with waste high-density polyethylene (HDPE) into sustainable construction materials. Recycled HDPE/BQW formulations were melt-mixed in a single-screw extruder and then transfer-moulded into experimental samples. No significant chemical transformations were detected by Fourier transform infrared spectroscopy. Thermogravimetric analyses showed an improvement in the thermal stability of HDPE with the addition of BQW. Scanning electron microscopy imaging revealed generally poor adhesion between the two phases. Both tensile and impact strength initially increased but decreased at higher filler loading. However, stiffness, compressive strength, compressive modulus, density, and hardness improved with filler content for all particle sizes. The increase in water absorption with increasing filler content was not significant. This study demonstrates that BQW is a suitable filler for HDPE and the resulting material may be used to make roofing tiles and paving blocks.http://dx.doi.org/10.1155/tswj/5519409
spellingShingle Johnson Ngugi
George O. Rading
Thomas O. Mbuya
The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
The Scientific World Journal
title The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
title_full The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
title_fullStr The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
title_full_unstemmed The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
title_short The Feasibility of Developing a Construction Material From Basaltic Quarry Waste and Recycled High-Density Polyethylene
title_sort feasibility of developing a construction material from basaltic quarry waste and recycled high density polyethylene
url http://dx.doi.org/10.1155/tswj/5519409
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