Design and Experimental Research of Lubrication System of High Power Transfer Case

The high power transfer case as a key component of a multi-axis super-heavy chassis transmission system,with the characteristics of large torque,high speed,and large temperature difference,rely on splash lubrication and natural air cooling has been unable to meet the need of the chassis for high mob...

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Main Authors: Zhang Lei, Ge Kai, Shan Hongbo, Li Hongbiao, Zhao Yanming, Zhang Bin, Mu Lianhao, Gao Lili, Zhao Juan, Jiang Zhong
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2018-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.034
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author Zhang Lei
Ge Kai
Shan Hongbo
Li Hongbiao
Zhao Yanming
Zhang Bin
Mu Lianhao
Gao Lili
Zhao Juan
Jiang Zhong
author_facet Zhang Lei
Ge Kai
Shan Hongbo
Li Hongbiao
Zhao Yanming
Zhang Bin
Mu Lianhao
Gao Lili
Zhao Juan
Jiang Zhong
author_sort Zhang Lei
collection DOAJ
description The high power transfer case as a key component of a multi-axis super-heavy chassis transmission system,with the characteristics of large torque,high speed,and large temperature difference,rely on splash lubrication and natural air cooling has been unable to meet the need of the chassis for high mobility,high through off-road and extreme ambient temperature. It is necessary to use the forced lubrication system to lubricate the internal hot spots of the transfer case,especially the bearing position. Therefore,the power thermal energy model of the hotspots of the transmission parts is built first,through the heat balance conditions,the flow demand of the lubrication point and the overall are estimated,and then a hydraulic simulation analysis model is established,the matching lubrication system piping is designed. Aiming at the problem of the natural air cooling can’t achieve the system thermal balance requirements in the great power of the transmission system,by calculating the surface wind speed and heat dissipation surface,the heat dissipation capacity of the transfer case itself is evaluated,the external air-cooled radiator and fan are matched according to the heat dissipation requirement.Finally,through the bench and running vehicle test,the design of the high power transfer case forced lubrication system to meet a multi-axis super-heavy chassis of the use of the requirements is verified.
format Article
id doaj-art-d1c524b4ff7848359255787a53cfc506
institution Kabale University
issn 1004-2539
language zho
publishDate 2018-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-d1c524b4ff7848359255787a53cfc5062025-01-10T14:40:23ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392018-01-014217317829938689Design and Experimental Research of Lubrication System of High Power Transfer CaseZhang LeiGe KaiShan HongboLi HongbiaoZhao YanmingZhang BinMu LianhaoGao LiliZhao JuanJiang ZhongThe high power transfer case as a key component of a multi-axis super-heavy chassis transmission system,with the characteristics of large torque,high speed,and large temperature difference,rely on splash lubrication and natural air cooling has been unable to meet the need of the chassis for high mobility,high through off-road and extreme ambient temperature. It is necessary to use the forced lubrication system to lubricate the internal hot spots of the transfer case,especially the bearing position. Therefore,the power thermal energy model of the hotspots of the transmission parts is built first,through the heat balance conditions,the flow demand of the lubrication point and the overall are estimated,and then a hydraulic simulation analysis model is established,the matching lubrication system piping is designed. Aiming at the problem of the natural air cooling can’t achieve the system thermal balance requirements in the great power of the transmission system,by calculating the surface wind speed and heat dissipation surface,the heat dissipation capacity of the transfer case itself is evaluated,the external air-cooled radiator and fan are matched according to the heat dissipation requirement.Finally,through the bench and running vehicle test,the design of the high power transfer case forced lubrication system to meet a multi-axis super-heavy chassis of the use of the requirements is verified.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.034Transfer caseLubrication systemCooling systemExperimental research
spellingShingle Zhang Lei
Ge Kai
Shan Hongbo
Li Hongbiao
Zhao Yanming
Zhang Bin
Mu Lianhao
Gao Lili
Zhao Juan
Jiang Zhong
Design and Experimental Research of Lubrication System of High Power Transfer Case
Jixie chuandong
Transfer case
Lubrication system
Cooling system
Experimental research
title Design and Experimental Research of Lubrication System of High Power Transfer Case
title_full Design and Experimental Research of Lubrication System of High Power Transfer Case
title_fullStr Design and Experimental Research of Lubrication System of High Power Transfer Case
title_full_unstemmed Design and Experimental Research of Lubrication System of High Power Transfer Case
title_short Design and Experimental Research of Lubrication System of High Power Transfer Case
title_sort design and experimental research of lubrication system of high power transfer case
topic Transfer case
Lubrication system
Cooling system
Experimental research
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2018.09.034
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