Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh

In this paper, we describe a machine learning (ML) approach for estimating interface orientation in multiphase flow using the volume of fluid (VOF) method on a uniform Cartesian mesh. By using complex shapes generated with the parametric radial star formula during training, we significantly improve...

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Main Authors: Mostafa A. Rushdi, Shigeo Yoshida, Changhong Hu, Tarek N. Dief, Abdulrahman E. Salem, Mohamed M. Kamra
Format: Article
Language:English
Published: Taylor & Francis Group 2025-12-01
Series:Engineering Applications of Computational Fluid Mechanics
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Online Access:https://www.tandfonline.com/doi/10.1080/19942060.2025.2451774
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author Mostafa A. Rushdi
Shigeo Yoshida
Changhong Hu
Tarek N. Dief
Abdulrahman E. Salem
Mohamed M. Kamra
author_facet Mostafa A. Rushdi
Shigeo Yoshida
Changhong Hu
Tarek N. Dief
Abdulrahman E. Salem
Mohamed M. Kamra
author_sort Mostafa A. Rushdi
collection DOAJ
description In this paper, we describe a machine learning (ML) approach for estimating interface orientation in multiphase flow using the volume of fluid (VOF) method on a uniform Cartesian mesh. By using complex shapes generated with the parametric radial star formula during training, we significantly improve prediction accuracy without increasing the network's structural complexity or processing cost. Our key contribution is the development of a robust ML model capable of reliably predicting interface orientation angles on uniform Cartesian grids. To enhance performance and robustness, we conducted a parametric study of the ML models' hyperparameters. The proposed method produced two models: a full augmented (9-cell) stencil and a compact (5-cell) stencil. Both were compared against popular finite difference/volume methods commonly used in VOF schemes. The results show that our approach is more accurate while remaining computationally efficient, particularly when employing a small stencil. Numerical studies, including challenging flow scenarios, demonstrate that the technique can predict interface orientation with an absolute mean error of less than 1 degree. Implemented in the OpenFOAM isoAdvector, our technique reliably produces accurate interface tracking with minimal deviation from the exact solution. These findings highlight the potential for incorporating machine learning approaches into classical numerical methods to improve the accuracy and reliability of the VOF method in a variety of challenging applications using uniform Cartesian meshes.
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series Engineering Applications of Computational Fluid Mechanics
spelling doaj-art-d1981884cd7b401c905b58a3f2fbfdcf2025-01-17T07:46:20ZengTaylor & Francis GroupEngineering Applications of Computational Fluid Mechanics1994-20601997-003X2025-12-0119110.1080/19942060.2025.2451774Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian meshMostafa A. Rushdi0Shigeo Yoshida1Changhong Hu2Tarek N. Dief3Abdulrahman E. Salem4Mohamed M. Kamra5Research Institute for Applied Mechanics (RIAM), Kyushu University, Fukuoka, JapanResearch Institute for Applied Mechanics (RIAM), Kyushu University, Fukuoka, JapanResearch Institute for Applied Mechanics (RIAM), Kyushu University, Fukuoka, JapanCollege of Engineering, UAE University, Al-Ain, United Arab EmiratesCollege of Engineering, UAE University, Al-Ain, United Arab EmiratesCollege of Engineering, UAE University, Al-Ain, United Arab EmiratesIn this paper, we describe a machine learning (ML) approach for estimating interface orientation in multiphase flow using the volume of fluid (VOF) method on a uniform Cartesian mesh. By using complex shapes generated with the parametric radial star formula during training, we significantly improve prediction accuracy without increasing the network's structural complexity or processing cost. Our key contribution is the development of a robust ML model capable of reliably predicting interface orientation angles on uniform Cartesian grids. To enhance performance and robustness, we conducted a parametric study of the ML models' hyperparameters. The proposed method produced two models: a full augmented (9-cell) stencil and a compact (5-cell) stencil. Both were compared against popular finite difference/volume methods commonly used in VOF schemes. The results show that our approach is more accurate while remaining computationally efficient, particularly when employing a small stencil. Numerical studies, including challenging flow scenarios, demonstrate that the technique can predict interface orientation with an absolute mean error of less than 1 degree. Implemented in the OpenFOAM isoAdvector, our technique reliably produces accurate interface tracking with minimal deviation from the exact solution. These findings highlight the potential for incorporating machine learning approaches into classical numerical methods to improve the accuracy and reliability of the VOF method in a variety of challenging applications using uniform Cartesian meshes.https://www.tandfonline.com/doi/10.1080/19942060.2025.2451774Machine learningvolume of fluid (VOF) methodinterface orientationmultiphase flowCartesian mesh
spellingShingle Mostafa A. Rushdi
Shigeo Yoshida
Changhong Hu
Tarek N. Dief
Abdulrahman E. Salem
Mohamed M. Kamra
Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
Engineering Applications of Computational Fluid Mechanics
Machine learning
volume of fluid (VOF) method
interface orientation
multiphase flow
Cartesian mesh
title Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
title_full Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
title_fullStr Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
title_full_unstemmed Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
title_short Efficient and accurate machine learning models for volume of fluid (VOF) simulation on uniform Cartesian mesh
title_sort efficient and accurate machine learning models for volume of fluid vof simulation on uniform cartesian mesh
topic Machine learning
volume of fluid (VOF) method
interface orientation
multiphase flow
Cartesian mesh
url https://www.tandfonline.com/doi/10.1080/19942060.2025.2451774
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