Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels

Utilizing alcohol in diesel engines offers an alternative approach to reducing dependence on diesel fuel. Specifically, higher alcohols such as n-butanol (nB) and n-pentanol (Pn), which have high carbon content and are largely derived from non-edible sources, can be directly blended with diesel. The...

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Main Authors: Faheem Ahmed Solangi, Altaf Alam Noonari, Fayaz Hussain, Zhou Ding, Bo Zhang, Luqman Razzaq
Format: Article
Language:English
Published: Elsevier 2025-04-01
Series:Energy Conversion and Management: X
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S259017452500131X
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author Faheem Ahmed Solangi
Altaf Alam Noonari
Fayaz Hussain
Zhou Ding
Bo Zhang
Luqman Razzaq
author_facet Faheem Ahmed Solangi
Altaf Alam Noonari
Fayaz Hussain
Zhou Ding
Bo Zhang
Luqman Razzaq
author_sort Faheem Ahmed Solangi
collection DOAJ
description Utilizing alcohol in diesel engines offers an alternative approach to reducing dependence on diesel fuel. Specifically, higher alcohols such as n-butanol (nB) and n-pentanol (Pn), which have high carbon content and are largely derived from non-edible sources, can be directly blended with diesel. These blends present significant economic and environmental advantages, making the study of high-carbon alcohol use in diesel engines increasingly important. This research focused on creating blends of waste cooking oil and n-pentanol with diesel fuel, preparing three binary and ternary mixtures: DF95WCO5 and DF65WCO20Pe20. The primary goal was to investigate the fundamental characteristics of these blends. However, challenges such as increased deposits, pollutant emissions, and reduced engine performance when using biodiesel have been noted. A detailed evaluation of combustion chamber deposit buildup and its impact on emissions and engine performance was carried out. The study employed diesel, waste frying oil, and n-pentanol blends. After 200 h of operation, engine injectors and pump pistons were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX) analysis. It was discovered that waste cooking oil binary mix fuel had a greater rate of carbon deposition generation than diesel fuel, with 89.68% for WCO and 80.01% for D100. By contrast, engine part deposition was reduced when n-pentanol was mixed with waste cooking oil as opposed to diesel fuel, with a deposition rate of 47.90% for n-pentanol. The results revealed notable surface structure changes on pistons with DF95WCO5 and n-pentanol blends. Wear debris concentration was reduced when using emulsified fuels, particularly in binary blends, while the ternary blend DF65WCO20Pe20 showed further reductions in Cadmium (Cd), Iron (Fe), Copper (Cu), and Nickel (Ni) compared to pure diesel. The engine demonstrated lower viscosity and increased density when operated with these blended fuels. Experimental findings highlighted significant differences between biodiesel derived from used and fresh cooking oils, including reduced engine performance, higher carbon deposits, and accelerated metal degradation in key components of diesel engine lubricating oil.
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spelling doaj-art-d162e51d14c34eebaa7682e7a07377a22025-08-20T03:10:27ZengElsevierEnergy Conversion and Management: X2590-17452025-04-012610099910.1016/j.ecmx.2025.100999Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuelsFaheem Ahmed Solangi0Altaf Alam Noonari1Fayaz Hussain2Zhou Ding3Bo Zhang4Luqman Razzaq5Department of Mechanical Engineering QUEST Nawashah, PakistanDepartment of Environmental Sciences, Aror University of Art, Architecture, Design and Heritage, Rohri, Sukkur, Sindh, PakistanDepartment of Biological and Agricultural Engineering, Faculty of Engineering, Universiti Putra Malaysia, Selangor, Malaysia; Corresponding authors.Centre of Advanced Materials, Department of Mechanical Engineering, Faculty of Engineering, Universiti Malaya, Kuala Lumpur 50603, Malaysia; Corresponding authors.School of Mechanical Engineering, Ningxia University, China; Corresponding authors.Department of Mechanical Engineering and Technology, University of Gujrat, PakistanUtilizing alcohol in diesel engines offers an alternative approach to reducing dependence on diesel fuel. Specifically, higher alcohols such as n-butanol (nB) and n-pentanol (Pn), which have high carbon content and are largely derived from non-edible sources, can be directly blended with diesel. These blends present significant economic and environmental advantages, making the study of high-carbon alcohol use in diesel engines increasingly important. This research focused on creating blends of waste cooking oil and n-pentanol with diesel fuel, preparing three binary and ternary mixtures: DF95WCO5 and DF65WCO20Pe20. The primary goal was to investigate the fundamental characteristics of these blends. However, challenges such as increased deposits, pollutant emissions, and reduced engine performance when using biodiesel have been noted. A detailed evaluation of combustion chamber deposit buildup and its impact on emissions and engine performance was carried out. The study employed diesel, waste frying oil, and n-pentanol blends. After 200 h of operation, engine injectors and pump pistons were examined using scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX) analysis. It was discovered that waste cooking oil binary mix fuel had a greater rate of carbon deposition generation than diesel fuel, with 89.68% for WCO and 80.01% for D100. By contrast, engine part deposition was reduced when n-pentanol was mixed with waste cooking oil as opposed to diesel fuel, with a deposition rate of 47.90% for n-pentanol. The results revealed notable surface structure changes on pistons with DF95WCO5 and n-pentanol blends. Wear debris concentration was reduced when using emulsified fuels, particularly in binary blends, while the ternary blend DF65WCO20Pe20 showed further reductions in Cadmium (Cd), Iron (Fe), Copper (Cu), and Nickel (Ni) compared to pure diesel. The engine demonstrated lower viscosity and increased density when operated with these blended fuels. Experimental findings highlighted significant differences between biodiesel derived from used and fresh cooking oils, including reduced engine performance, higher carbon deposits, and accelerated metal degradation in key components of diesel engine lubricating oil.http://www.sciencedirect.com/science/article/pii/S259017452500131XDiesel engineWaste cooking oilDeposit formationLubricating oil degradation
spellingShingle Faheem Ahmed Solangi
Altaf Alam Noonari
Fayaz Hussain
Zhou Ding
Bo Zhang
Luqman Razzaq
Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
Energy Conversion and Management: X
Diesel engine
Waste cooking oil
Deposit formation
Lubricating oil degradation
title Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
title_full Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
title_fullStr Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
title_full_unstemmed Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
title_short Study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
title_sort study of deposit accumulation and tribological degradation in diesel engine utilizing blend fuels
topic Diesel engine
Waste cooking oil
Deposit formation
Lubricating oil degradation
url http://www.sciencedirect.com/science/article/pii/S259017452500131X
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