Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication

In this study, reinforced thermoplastic nanoclay particle composites were prepared and used as filaments for additive manufacturing of specimens by using fused filament fabrication (FFF). Acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) were used as thermoplastic polymer matrices. The...

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Main Authors: Andoni R. Molina, Julio Acosta-Sullcahuamán
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Engineering Proceedings
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Online Access:https://www.mdpi.com/2673-4591/83/1/3
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author Andoni R. Molina
Julio Acosta-Sullcahuamán
author_facet Andoni R. Molina
Julio Acosta-Sullcahuamán
author_sort Andoni R. Molina
collection DOAJ
description In this study, reinforced thermoplastic nanoclay particle composites were prepared and used as filaments for additive manufacturing of specimens by using fused filament fabrication (FFF). Acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) were used as thermoplastic polymer matrices. The particle reinforced composite feedstock filaments were fabricated from ABS and PLA pellets with different contents of nanoclay particles in a twin-screw extruder. Tensile and impact tests were carried out to evaluate the mechanical properties of the composite specimens fabricated by FFF. The mechanical test results showed an increase in the tensile strength of ABS matrix composites, but a decrease in the impact strength. For the case of PLA matrix composites, the tensile strength decreased when introducing the nanoclay particles and only with 3% of nanoclay particles was an increase of impact strength observed. Successful additive manufacturing of the particle-reinforced composite was achieved.
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spelling doaj-art-d0f6ec1cd51b4b8cbae5aaec5b8af65e2025-08-20T02:42:48ZengMDPI AGEngineering Proceedings2673-45912025-01-01831310.3390/engproc2025083003Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament FabricationAndoni R. Molina0Julio Acosta-Sullcahuamán1CITE Materiales, Pontificia Universidad Católica del Perú, Lima 15088, PeruSección Ingeniería Mecánica, Pontificia Universidad Católica del Perú, Lima 15088, PeruIn this study, reinforced thermoplastic nanoclay particle composites were prepared and used as filaments for additive manufacturing of specimens by using fused filament fabrication (FFF). Acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA) were used as thermoplastic polymer matrices. The particle reinforced composite feedstock filaments were fabricated from ABS and PLA pellets with different contents of nanoclay particles in a twin-screw extruder. Tensile and impact tests were carried out to evaluate the mechanical properties of the composite specimens fabricated by FFF. The mechanical test results showed an increase in the tensile strength of ABS matrix composites, but a decrease in the impact strength. For the case of PLA matrix composites, the tensile strength decreased when introducing the nanoclay particles and only with 3% of nanoclay particles was an increase of impact strength observed. Successful additive manufacturing of the particle-reinforced composite was achieved.https://www.mdpi.com/2673-4591/83/1/3twin-screw extrusionmechanical propertiesABSPLAnanoclay particlesFFF
spellingShingle Andoni R. Molina
Julio Acosta-Sullcahuamán
Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
Engineering Proceedings
twin-screw extrusion
mechanical properties
ABS
PLA
nanoclay particles
FFF
title Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
title_full Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
title_fullStr Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
title_full_unstemmed Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
title_short Additive Manufacturing of Reinforced Thermoplastic Nanoclay Particle Composites by Fused Filament Fabrication
title_sort additive manufacturing of reinforced thermoplastic nanoclay particle composites by fused filament fabrication
topic twin-screw extrusion
mechanical properties
ABS
PLA
nanoclay particles
FFF
url https://www.mdpi.com/2673-4591/83/1/3
work_keys_str_mv AT andonirmolina additivemanufacturingofreinforcedthermoplasticnanoclayparticlecompositesbyfusedfilamentfabrication
AT julioacostasullcahuaman additivemanufacturingofreinforcedthermoplasticnanoclayparticlecompositesbyfusedfilamentfabrication