Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe

The pulsating heat pipe (PHP) is an efficient passive heat transfer device that offers an effective solution for thermal management in proton exchange membrane fuel cells (PEMFCs). However, conventional single-side channel PHPs face significant challenges in PEMFC thermal management, including integ...

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Main Authors: Shilong Fan, Zhiming Xu, Wei Li, Fumin Shang, Hongliang Chang
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25008925
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author Shilong Fan
Zhiming Xu
Wei Li
Fumin Shang
Hongliang Chang
author_facet Shilong Fan
Zhiming Xu
Wei Li
Fumin Shang
Hongliang Chang
author_sort Shilong Fan
collection DOAJ
description The pulsating heat pipe (PHP) is an efficient passive heat transfer device that offers an effective solution for thermal management in proton exchange membrane fuel cells (PEMFCs). However, conventional single-side channel PHPs face significant challenges in PEMFC thermal management, including integration limitations, high start-up temperatures, and insufficient working fluid oscillation intensity. This study proposes an optimized configuration for PEMFC thermal management based on its structural characteristics: a large-scale parallel pulsating heat pipe (P-PHP) with bilaterally symmetric channels. The aim is to improve the thermal performance of PEMFCs. Results show that, in the x-axis orientation, the P-PHP exhibits remarkable adaptability to low heat input, achieving a rapid start-up time of just 205 s, while maintaining a temperature control threshold as low as 51.08 °C. The P-PHP also excels in fluid oscillation under low heat input conditions, making it well-suited for heat-sensitive scenarios. Furthermore, it demonstrates excellent heat transfer performance, with a 40 % decrease in thermal resistance in the x-axis orientation compared to other orientations. These results offer valuable insights and new solutions for optimizing PEMFC thermal management, thereby contributing to the advancement of fuel cell technology commercialization.
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publishDate 2025-09-01
publisher Elsevier
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series Case Studies in Thermal Engineering
spelling doaj-art-d07ff911de4a45a5bb73690a64cedebb2025-08-20T02:40:15ZengElsevierCase Studies in Thermal Engineering2214-157X2025-09-017310663210.1016/j.csite.2025.106632Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipeShilong Fan0Zhiming Xu1Wei Li2Fumin Shang3Hongliang Chang4School of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132012, ChinaSchool of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132012, ChinaSchool of Mechanical and Power Engineering, Nanjing Tech University, Nanjing, 211816, ChinaSchool of Energy and Power Engineering, Changchun Institute of Technology, Changchun, 130012, ChinaSchool of Energy and Power Engineering, Northeast Electric Power University, Jilin, 132012, China; Corresponding author.The pulsating heat pipe (PHP) is an efficient passive heat transfer device that offers an effective solution for thermal management in proton exchange membrane fuel cells (PEMFCs). However, conventional single-side channel PHPs face significant challenges in PEMFC thermal management, including integration limitations, high start-up temperatures, and insufficient working fluid oscillation intensity. This study proposes an optimized configuration for PEMFC thermal management based on its structural characteristics: a large-scale parallel pulsating heat pipe (P-PHP) with bilaterally symmetric channels. The aim is to improve the thermal performance of PEMFCs. Results show that, in the x-axis orientation, the P-PHP exhibits remarkable adaptability to low heat input, achieving a rapid start-up time of just 205 s, while maintaining a temperature control threshold as low as 51.08 °C. The P-PHP also excels in fluid oscillation under low heat input conditions, making it well-suited for heat-sensitive scenarios. Furthermore, it demonstrates excellent heat transfer performance, with a 40 % decrease in thermal resistance in the x-axis orientation compared to other orientations. These results offer valuable insights and new solutions for optimizing PEMFC thermal management, thereby contributing to the advancement of fuel cell technology commercialization.http://www.sciencedirect.com/science/article/pii/S2214157X25008925Parallel pulsating heat pipeTemperature oscillation modesThermal managementStart-up characteristicsFluid oscillationHeat transfer performance
spellingShingle Shilong Fan
Zhiming Xu
Wei Li
Fumin Shang
Hongliang Chang
Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
Case Studies in Thermal Engineering
Parallel pulsating heat pipe
Temperature oscillation modes
Thermal management
Start-up characteristics
Fluid oscillation
Heat transfer performance
title Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
title_full Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
title_fullStr Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
title_full_unstemmed Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
title_short Unveiling thermal dynamics: Integrated experimental and simulation insights into large-scale parallel pulsating heat pipe
title_sort unveiling thermal dynamics integrated experimental and simulation insights into large scale parallel pulsating heat pipe
topic Parallel pulsating heat pipe
Temperature oscillation modes
Thermal management
Start-up characteristics
Fluid oscillation
Heat transfer performance
url http://www.sciencedirect.com/science/article/pii/S2214157X25008925
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