Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems

Concentrated Solar Power (CSP) plants integrated with Thermal Energy Storage (TES) represent a promising renewable energy source for generating heat and power. Binary molten salt mixtures, commonly referred to as Solar Salts, are utilized as effective heat transfer fluids and storage media due to th...

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Main Authors: Valeria Russo, Giuseppe Petroni, Francesco Rovense, Mauro Giorgetti, Giuseppe Napoli, Gianremo Giorgi, Walter Gaggioli
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/18/1/198
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author Valeria Russo
Giuseppe Petroni
Francesco Rovense
Mauro Giorgetti
Giuseppe Napoli
Gianremo Giorgi
Walter Gaggioli
author_facet Valeria Russo
Giuseppe Petroni
Francesco Rovense
Mauro Giorgetti
Giuseppe Napoli
Gianremo Giorgi
Walter Gaggioli
author_sort Valeria Russo
collection DOAJ
description Concentrated Solar Power (CSP) plants integrated with Thermal Energy Storage (TES) represent a promising renewable energy source for generating heat and power. Binary molten salt mixtures, commonly referred to as Solar Salts, are utilized as effective heat transfer fluids and storage media due to their thermal stability and favorable thermophysical properties. However, these mixtures pose significant challenges due to their high solidification temperatures, around 240 °C, which can compromise the longevity and reliability of critical system components such as pressure sensors and bellows seal globe valves. Thus, it is essential to characterize their performance, assess their reliability under various conditions, and understand their failure mechanisms, particularly in relation to temperature fluctuations affecting the fluid’s viscosity. This article discusses experimental tests conducted on a pressure sensor and a bellows seal globe valve, both designed for direct contact with molten salts in CSP environments, at the ENEA Casaccia Research Center laboratory in Rome. The methodology for conducting these experimental tests is detailed, and guidelines are outlined to optimize plant operation. The findings provide essential insights for improving component design and maintenance to minimize unplanned plant downtime. They also offer methodologies for installing measurement instruments and electrical heating systems on the components.
format Article
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institution Kabale University
issn 1996-1073
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publishDate 2025-01-01
publisher MDPI AG
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series Energies
spelling doaj-art-cfd773cd0e1f4039957428cbac4562dd2025-01-10T13:17:23ZengMDPI AGEnergies1996-10732025-01-0118119810.3390/en18010198Experimental Testing Results on Critical Components for Molten Salt-Based CSP SystemsValeria Russo0Giuseppe Petroni1Francesco Rovense2Mauro Giorgetti3Giuseppe Napoli4Gianremo Giorgi5Walter Gaggioli6ENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyENEA—Italian National Agency for New Technologies, Energy and Sustainable Economic Development, Via Anguillarese, 301, 00123 Rome, ItalyConcentrated Solar Power (CSP) plants integrated with Thermal Energy Storage (TES) represent a promising renewable energy source for generating heat and power. Binary molten salt mixtures, commonly referred to as Solar Salts, are utilized as effective heat transfer fluids and storage media due to their thermal stability and favorable thermophysical properties. However, these mixtures pose significant challenges due to their high solidification temperatures, around 240 °C, which can compromise the longevity and reliability of critical system components such as pressure sensors and bellows seal globe valves. Thus, it is essential to characterize their performance, assess their reliability under various conditions, and understand their failure mechanisms, particularly in relation to temperature fluctuations affecting the fluid’s viscosity. This article discusses experimental tests conducted on a pressure sensor and a bellows seal globe valve, both designed for direct contact with molten salts in CSP environments, at the ENEA Casaccia Research Center laboratory in Rome. The methodology for conducting these experimental tests is detailed, and guidelines are outlined to optimize plant operation. The findings provide essential insights for improving component design and maintenance to minimize unplanned plant downtime. They also offer methodologies for installing measurement instruments and electrical heating systems on the components.https://www.mdpi.com/1996-1073/18/1/198binary molten salt mixturespressure sensorbellows seal globe valves
spellingShingle Valeria Russo
Giuseppe Petroni
Francesco Rovense
Mauro Giorgetti
Giuseppe Napoli
Gianremo Giorgi
Walter Gaggioli
Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
Energies
binary molten salt mixtures
pressure sensor
bellows seal globe valves
title Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
title_full Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
title_fullStr Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
title_full_unstemmed Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
title_short Experimental Testing Results on Critical Components for Molten Salt-Based CSP Systems
title_sort experimental testing results on critical components for molten salt based csp systems
topic binary molten salt mixtures
pressure sensor
bellows seal globe valves
url https://www.mdpi.com/1996-1073/18/1/198
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AT francescorovense experimentaltestingresultsoncriticalcomponentsformoltensaltbasedcspsystems
AT maurogiorgetti experimentaltestingresultsoncriticalcomponentsformoltensaltbasedcspsystems
AT giuseppenapoli experimentaltestingresultsoncriticalcomponentsformoltensaltbasedcspsystems
AT gianremogiorgi experimentaltestingresultsoncriticalcomponentsformoltensaltbasedcspsystems
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