Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes
Three-roll planetary rolling technology has emerged as a primary method for manufacturing seamless tubes due to its advantages, including significant single-pass deformation, low energy consumption, and the ability to continuously roll long workpieces. Based on the forming characteristics of three-r...
Saved in:
| Main Authors: | , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
MDPI AG
2025-05-01
|
| Series: | Metals |
| Subjects: | |
| Online Access: | https://www.mdpi.com/2075-4701/15/5/540 |
| Tags: |
Add Tag
No Tags, Be the first to tag this record!
|
| _version_ | 1850256894672764928 |
|---|---|
| author | Chuanchuan Ma Tuo Li Chun Xue Ri Jin Zhibing Chu Meirong Shuai Leifeng Tuo |
| author_facet | Chuanchuan Ma Tuo Li Chun Xue Ri Jin Zhibing Chu Meirong Shuai Leifeng Tuo |
| author_sort | Chuanchuan Ma |
| collection | DOAJ |
| description | Three-roll planetary rolling technology has emerged as a primary method for manufacturing seamless tubes due to its advantages, including significant single-pass deformation, low energy consumption, and the ability to continuously roll long workpieces. Based on the forming characteristics of three-roll planetary rolling, this study established a simulation model of the rolling process, which includes key parameters such as the friction coefficient, roll speed, and roll deflection angle. Using finite element software, the effects of these parameters on the rolling process are simulated and analyzed. By comparing critical indicators such as the equivalent stress, rolling temperature, and roundness of the workpiece, the influence of the process parameters on the forming quality of three-roll planetary rolling is revealed. The optimal parameter combination is determined as follows: a friction coefficient of 0.3, roll speed of 120 rpm, and roll deflection angle of 9°. This research provides a reliable theoretical foundation for subsequent roll profile design and process parameter optimization in three-roll planetary rolling. |
| format | Article |
| id | doaj-art-cf7c543e44dd4cf7a012164fd24b8096 |
| institution | OA Journals |
| issn | 2075-4701 |
| language | English |
| publishDate | 2025-05-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Metals |
| spelling | doaj-art-cf7c543e44dd4cf7a012164fd24b80962025-08-20T01:56:32ZengMDPI AGMetals2075-47012025-05-0115554010.3390/met15050540Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless TubesChuanchuan Ma0Tuo Li1Chun Xue2Ri Jin3Zhibing Chu4Meirong Shuai5Leifeng Tuo6School of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaSchool of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaSchool of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaCollaborative Innovation Center of Steel Technology, University of Science and Technology Beijing, Beijing 100083, ChinaSchool of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaCoordinative Innovation Center of Taiyuan Heavy Machinery Equipment, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaSchool of Materials Science and Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, ChinaThree-roll planetary rolling technology has emerged as a primary method for manufacturing seamless tubes due to its advantages, including significant single-pass deformation, low energy consumption, and the ability to continuously roll long workpieces. Based on the forming characteristics of three-roll planetary rolling, this study established a simulation model of the rolling process, which includes key parameters such as the friction coefficient, roll speed, and roll deflection angle. Using finite element software, the effects of these parameters on the rolling process are simulated and analyzed. By comparing critical indicators such as the equivalent stress, rolling temperature, and roundness of the workpiece, the influence of the process parameters on the forming quality of three-roll planetary rolling is revealed. The optimal parameter combination is determined as follows: a friction coefficient of 0.3, roll speed of 120 rpm, and roll deflection angle of 9°. This research provides a reliable theoretical foundation for subsequent roll profile design and process parameter optimization in three-roll planetary rolling.https://www.mdpi.com/2075-4701/15/5/540three-roll planetary rollingdeflection angleequivalent stressrolling temperatureroundness |
| spellingShingle | Chuanchuan Ma Tuo Li Chun Xue Ri Jin Zhibing Chu Meirong Shuai Leifeng Tuo Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes Metals three-roll planetary rolling deflection angle equivalent stress rolling temperature roundness |
| title | Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes |
| title_full | Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes |
| title_fullStr | Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes |
| title_full_unstemmed | Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes |
| title_short | Optimization of Roll Configuration and Investigation of Forming Process in Three-Roll Planetary Rolling of Stainless Steel Seamless Tubes |
| title_sort | optimization of roll configuration and investigation of forming process in three roll planetary rolling of stainless steel seamless tubes |
| topic | three-roll planetary rolling deflection angle equivalent stress rolling temperature roundness |
| url | https://www.mdpi.com/2075-4701/15/5/540 |
| work_keys_str_mv | AT chuanchuanma optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT tuoli optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT chunxue optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT rijin optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT zhibingchu optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT meirongshuai optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes AT leifengtuo optimizationofrollconfigurationandinvestigationofformingprocessinthreerollplanetaryrollingofstainlesssteelseamlesstubes |