Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys

Refining the second phase is an effective approach to enhancing the strength and toughness of metallic materials. This paper adopts a novel composite thermomechanical processing technique (pre-annealing, semi-solid isothermal treatment, and post double extrusion) to fabricate a high strength-ductili...

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Main Authors: Yunfeng Hu, Mojia Li, Jiaheng Li, Yingbo Zhang, Dongdi Yin, Ying Zeng, Hui Chen
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525000954
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author Yunfeng Hu
Mojia Li
Jiaheng Li
Yingbo Zhang
Dongdi Yin
Ying Zeng
Hui Chen
author_facet Yunfeng Hu
Mojia Li
Jiaheng Li
Yingbo Zhang
Dongdi Yin
Ying Zeng
Hui Chen
author_sort Yunfeng Hu
collection DOAJ
description Refining the second phase is an effective approach to enhancing the strength and toughness of metallic materials. This paper adopts a novel composite thermomechanical processing technique (pre-annealing, semi-solid isothermal treatment, and post double extrusion) to fabricate a high strength-ductility Al-4.5 wt% Cu binary alloy via the spheroidization and nano-crystallization of the primary phase (Al2Cu). The resulting room-temperature tensile strength, yield strength, and elongation reached 450 MPa, 339 MPa, and 17.3 %. The combined effects of dual nanoparticle (i.e. broken nanoparticles and precipitated nanoparticles) strengthening and grain boundary strengthening are identified as the direct reasons for the enhanced strength. The uniformly alternated coarse and fine grain regions in the bimodal grain structure can coordinate deformation, and the dispersed spherical phase can weaken stress concentration, which are important factors for high plasticity. This work offers new insights for developing high-strength ductility hypoeutectic Al-Cu alloys.
format Article
id doaj-art-cf446d55d20e49f39aa8d4c6496b74cf
institution Kabale University
issn 0264-1275
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Materials & Design
spelling doaj-art-cf446d55d20e49f39aa8d4c6496b74cf2025-02-05T04:31:06ZengElsevierMaterials & Design0264-12752025-03-01251113675Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloysYunfeng Hu0Mojia Li1Jiaheng Li2Yingbo Zhang3Dongdi Yin4Ying Zeng5Hui Chen6Key Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaKey Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaKey Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaCorresponding author.; Key Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaKey Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaKey Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaKey Laboratory of Advanced Technologies of Materials Ministry of Education School of Materials Science and Engineering Southwest Jiaotong University Chengdu ChinaRefining the second phase is an effective approach to enhancing the strength and toughness of metallic materials. This paper adopts a novel composite thermomechanical processing technique (pre-annealing, semi-solid isothermal treatment, and post double extrusion) to fabricate a high strength-ductility Al-4.5 wt% Cu binary alloy via the spheroidization and nano-crystallization of the primary phase (Al2Cu). The resulting room-temperature tensile strength, yield strength, and elongation reached 450 MPa, 339 MPa, and 17.3 %. The combined effects of dual nanoparticle (i.e. broken nanoparticles and precipitated nanoparticles) strengthening and grain boundary strengthening are identified as the direct reasons for the enhanced strength. The uniformly alternated coarse and fine grain regions in the bimodal grain structure can coordinate deformation, and the dispersed spherical phase can weaken stress concentration, which are important factors for high plasticity. This work offers new insights for developing high-strength ductility hypoeutectic Al-Cu alloys.http://www.sciencedirect.com/science/article/pii/S0264127525000954Al-Cu alloySemisolid isothermal treatmentHot deformationMicrostructureMechanical properties
spellingShingle Yunfeng Hu
Mojia Li
Jiaheng Li
Yingbo Zhang
Dongdi Yin
Ying Zeng
Hui Chen
Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
Materials & Design
Al-Cu alloy
Semisolid isothermal treatment
Hot deformation
Microstructure
Mechanical properties
title Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
title_full Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
title_fullStr Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
title_full_unstemmed Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
title_short Nanoparticle-bands enabled strength-ductility synergy in wrought Al-Cu alloys
title_sort nanoparticle bands enabled strength ductility synergy in wrought al cu alloys
topic Al-Cu alloy
Semisolid isothermal treatment
Hot deformation
Microstructure
Mechanical properties
url http://www.sciencedirect.com/science/article/pii/S0264127525000954
work_keys_str_mv AT yunfenghu nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT mojiali nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT jiahengli nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT yingbozhang nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT dongdiyin nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT yingzeng nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys
AT huichen nanoparticlebandsenabledstrengthductilitysynergyinwroughtalcualloys