Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication

Vanes are critical components of a rotary-vane compressor. If the vanes do not achieve sufficient contact with the inner wall of the cylinder, the compression chambers do not form completely. However, excessive contact between the vane and the cylinder wall can produce wear on both, also decreasing...

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Main Authors: Gwanghee Hong, Youngjun Park, Gunhee Jang
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Lubricants
Subjects:
Online Access:https://www.mdpi.com/2075-4442/13/5/228
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author Gwanghee Hong
Youngjun Park
Gunhee Jang
author_facet Gwanghee Hong
Youngjun Park
Gunhee Jang
author_sort Gwanghee Hong
collection DOAJ
description Vanes are critical components of a rotary-vane compressor. If the vanes do not achieve sufficient contact with the inner wall of the cylinder, the compression chambers do not form completely. However, excessive contact between the vane and the cylinder wall can produce wear on both, also decreasing the lifespan of the compressor. We applied the Poisson equation and the Reynolds equation to calculate the gas force and fluid-reaction force acting on the vane. We solved the equations for the motion of the rigid vane in six degrees of freedom to determine the dynamic motion of the vane. We operated the rotary-vane compressor for 800 h under the same simulation conditions and measured the wear patterns of the vane, the bottom thrust bearing, and the cylinder wall. Finally, we validated the proposed method by confirming that the simulated contact force matches well with the measured wear patterns on the vane and the inner wall of the cylinder. The proposed method overcomes the limitations of the previous three-degrees-of-freedom analyses of the vane and will contribute to developing a robust and efficient rotary-vane compressor.
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spelling doaj-art-ce64465cb52d4d77aad352ca2bfaaa472025-08-20T03:14:35ZengMDPI AGLubricants2075-44422025-05-0113522810.3390/lubricants13050228Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid LubricationGwanghee Hong0Youngjun Park1Gunhee Jang2Precision Rotating Electromechanical Machine Laboratory, Graduate School of Hanyang University, Seoul 04763, Republic of KoreaPrecision Rotating Electromechanical Machine Laboratory, Graduate School of Hanyang University, Seoul 04763, Republic of KoreaPrecision Rotating Electromechanical Machine Laboratory, Graduate School of Hanyang University, Seoul 04763, Republic of KoreaVanes are critical components of a rotary-vane compressor. If the vanes do not achieve sufficient contact with the inner wall of the cylinder, the compression chambers do not form completely. However, excessive contact between the vane and the cylinder wall can produce wear on both, also decreasing the lifespan of the compressor. We applied the Poisson equation and the Reynolds equation to calculate the gas force and fluid-reaction force acting on the vane. We solved the equations for the motion of the rigid vane in six degrees of freedom to determine the dynamic motion of the vane. We operated the rotary-vane compressor for 800 h under the same simulation conditions and measured the wear patterns of the vane, the bottom thrust bearing, and the cylinder wall. Finally, we validated the proposed method by confirming that the simulated contact force matches well with the measured wear patterns on the vane and the inner wall of the cylinder. The proposed method overcomes the limitations of the previous three-degrees-of-freedom analyses of the vane and will contribute to developing a robust and efficient rotary-vane compressor.https://www.mdpi.com/2075-4442/13/5/228dynamic motionfluid lubricationrotary-vane compressorwear
spellingShingle Gwanghee Hong
Youngjun Park
Gunhee Jang
Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
Lubricants
dynamic motion
fluid lubrication
rotary-vane compressor
wear
title Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
title_full Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
title_fullStr Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
title_full_unstemmed Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
title_short Dynamic Motion of a Vane in Six Degrees of Freedom and Its Effect on Wear in a Rotary-Vane Compressor Considering Fluid Lubrication
title_sort dynamic motion of a vane in six degrees of freedom and its effect on wear in a rotary vane compressor considering fluid lubrication
topic dynamic motion
fluid lubrication
rotary-vane compressor
wear
url https://www.mdpi.com/2075-4442/13/5/228
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AT gunheejang dynamicmotionofavaneinsixdegreesoffreedomanditseffectonwearinarotaryvanecompressorconsideringfluidlubrication