Direct emissions to air, water and soil from a battery gigafactory

Abstract In this study we investigate the direct emissions of a state-of-the-art battery gigafactory in Germany. We show that in a typical, state-of-the-art battery gigafactory large amounts of factory internal, process specific emissions are generated, namely 80 t/a of dusts, 510–850 t/a of gases a...

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Main Authors: Florian Degen, Jakob Palm, Miriam Mitterfellner
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Communications Earth & Environment
Online Access:https://doi.org/10.1038/s43247-025-02376-0
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author Florian Degen
Jakob Palm
Miriam Mitterfellner
author_facet Florian Degen
Jakob Palm
Miriam Mitterfellner
author_sort Florian Degen
collection DOAJ
description Abstract In this study we investigate the direct emissions of a state-of-the-art battery gigafactory in Germany. We show that in a typical, state-of-the-art battery gigafactory large amounts of factory internal, process specific emissions are generated, namely 80 t/a of dusts, 510–850 t/a of gases and 2700 t/a of sludges. This are about 2.7% of the material overall used. We show that the most environmental and health critical process emissions are nickel-manganese-cobalt dust, copper dust and n-methyl-2-pyrrolidone gas. The emissions to the environment depend on the subsequent, location specific abatement system. By state-of-the-art abatement systems most of these substances can be removed, resulting in emissions of 0.087 kg/a nickel-manganese-cobalt, 0.006 kg/a copper and 196 kg/a n-methyl-2-pyrrolidone via air. We also show that in Germany, the legal limits for air emissions fall far short of the technical possibilities, which can result in the surrounding area being heavily loaded with carcinogenic nickel dusts.
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spelling doaj-art-cd8a5d8a14ec480387a98c5dafb2b2972025-08-20T03:08:44ZengNature PortfolioCommunications Earth & Environment2662-44352025-05-016111210.1038/s43247-025-02376-0Direct emissions to air, water and soil from a battery gigafactoryFlorian Degen0Jakob Palm1Miriam Mitterfellner2Fraunhofer Research Institution for Battery Cell Production FFBFraunhofer Research Institution for Battery Cell Production FFBFraunhofer Research Institution for Battery Cell Production FFBAbstract In this study we investigate the direct emissions of a state-of-the-art battery gigafactory in Germany. We show that in a typical, state-of-the-art battery gigafactory large amounts of factory internal, process specific emissions are generated, namely 80 t/a of dusts, 510–850 t/a of gases and 2700 t/a of sludges. This are about 2.7% of the material overall used. We show that the most environmental and health critical process emissions are nickel-manganese-cobalt dust, copper dust and n-methyl-2-pyrrolidone gas. The emissions to the environment depend on the subsequent, location specific abatement system. By state-of-the-art abatement systems most of these substances can be removed, resulting in emissions of 0.087 kg/a nickel-manganese-cobalt, 0.006 kg/a copper and 196 kg/a n-methyl-2-pyrrolidone via air. We also show that in Germany, the legal limits for air emissions fall far short of the technical possibilities, which can result in the surrounding area being heavily loaded with carcinogenic nickel dusts.https://doi.org/10.1038/s43247-025-02376-0
spellingShingle Florian Degen
Jakob Palm
Miriam Mitterfellner
Direct emissions to air, water and soil from a battery gigafactory
Communications Earth & Environment
title Direct emissions to air, water and soil from a battery gigafactory
title_full Direct emissions to air, water and soil from a battery gigafactory
title_fullStr Direct emissions to air, water and soil from a battery gigafactory
title_full_unstemmed Direct emissions to air, water and soil from a battery gigafactory
title_short Direct emissions to air, water and soil from a battery gigafactory
title_sort direct emissions to air water and soil from a battery gigafactory
url https://doi.org/10.1038/s43247-025-02376-0
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