Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments

Abstract In many industries, there is a growing demand for semiconductor pressure sensors capable of operating in harsh environments with extremely high and low temperatures and high vibrations. Utilizing the piezoresistive effect of heavily doped N-type 4H-SiC, we proposed a family design of eight...

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Main Authors: Lukang Wang, Nuo Wan, Yu Yang, Yabing Wang, You Zhao, Jiaoyang Zhu, Minye Yang, Yi Lyu, Ming Liu, Yulong Zhao
Format: Article
Language:English
Published: Nature Publishing Group 2025-04-01
Series:Microsystems & Nanoengineering
Online Access:https://doi.org/10.1038/s41378-025-00929-z
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author Lukang Wang
Nuo Wan
Yu Yang
Yabing Wang
You Zhao
Jiaoyang Zhu
Minye Yang
Yi Lyu
Ming Liu
Yulong Zhao
author_facet Lukang Wang
Nuo Wan
Yu Yang
Yabing Wang
You Zhao
Jiaoyang Zhu
Minye Yang
Yi Lyu
Ming Liu
Yulong Zhao
author_sort Lukang Wang
collection DOAJ
description Abstract In many industries, there is a growing demand for semiconductor pressure sensors capable of operating in harsh environments with extremely high and low temperatures and high vibrations. Utilizing the piezoresistive effect of heavily doped N-type 4H-SiC, we proposed a family design of eight pressure sensor chip structures featuring different diaphragm shapes of circles and squares, along with different piezoresistor configurations. The 4H-SiC piezoresistive pressure sensor was developed using micro-electromechanical systems (MEMS) technology and encapsulated in a leadless package structure via low-stress connection achieved by glass frit sintering. The 4H-SiC pressure sensor demonstrates impressive performance, exhibiting an accuracy of 0.18% FSO and a temperature tolerance range from −50 to 600 °C, with a temperature coefficient of zero output as low as 0.08%/°C at 600 °C. Furthermore, the developed sensor shows remarkable stability under conditions of high-temperature vibration coupling. The advancement of this family of 4H-SiC pressure sensors provides a promising solution for pressure measurement in harsh industrial environments.
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institution OA Journals
issn 2055-7434
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publishDate 2025-04-01
publisher Nature Publishing Group
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series Microsystems & Nanoengineering
spelling doaj-art-cd68e6bf587a4db5945ceb18e74027512025-08-20T01:47:29ZengNature Publishing GroupMicrosystems & Nanoengineering2055-74342025-04-0111111310.1038/s41378-025-00929-zDevelopment of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environmentsLukang Wang0Nuo Wan1Yu Yang2Yabing Wang3You Zhao4Jiaoyang Zhu5Minye Yang6Yi Lyu7Ming Liu8Yulong Zhao9Department of Hepatobiliary Surgery, National Local Joint Engineering Research Center for Precision Surgery & Regenerative Medicine, The First Affiliated Hospital of Xi’an Jiaotong UniversityInstitute of Xi’an Aerospace Solid Propulsion Technology, Academy of Aerospace Propulsion TechnologyState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong UniversityState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong UniversitySchool Of Mechatronic Engineering, Xi’an Technological UniversityState Key Laboratory for Manufacturing Systems Engineering, Electronic Materials Research Laboratory, Key Laboratory of the Ministry of Education and International Center for Dielectric Research, School of Electronic Science and EngineeringDepartment of Hepatobiliary Surgery, National Local Joint Engineering Research Center for Precision Surgery & Regenerative Medicine, The First Affiliated Hospital of Xi’an Jiaotong UniversityState Key Laboratory for Manufacturing Systems Engineering, Electronic Materials Research Laboratory, Key Laboratory of the Ministry of Education and International Center for Dielectric Research, School of Electronic Science and EngineeringState Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong UniversityAbstract In many industries, there is a growing demand for semiconductor pressure sensors capable of operating in harsh environments with extremely high and low temperatures and high vibrations. Utilizing the piezoresistive effect of heavily doped N-type 4H-SiC, we proposed a family design of eight pressure sensor chip structures featuring different diaphragm shapes of circles and squares, along with different piezoresistor configurations. The 4H-SiC piezoresistive pressure sensor was developed using micro-electromechanical systems (MEMS) technology and encapsulated in a leadless package structure via low-stress connection achieved by glass frit sintering. The 4H-SiC pressure sensor demonstrates impressive performance, exhibiting an accuracy of 0.18% FSO and a temperature tolerance range from −50 to 600 °C, with a temperature coefficient of zero output as low as 0.08%/°C at 600 °C. Furthermore, the developed sensor shows remarkable stability under conditions of high-temperature vibration coupling. The advancement of this family of 4H-SiC pressure sensors provides a promising solution for pressure measurement in harsh industrial environments.https://doi.org/10.1038/s41378-025-00929-z
spellingShingle Lukang Wang
Nuo Wan
Yu Yang
Yabing Wang
You Zhao
Jiaoyang Zhu
Minye Yang
Yi Lyu
Ming Liu
Yulong Zhao
Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
Microsystems & Nanoengineering
title Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
title_full Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
title_fullStr Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
title_full_unstemmed Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
title_short Development of leadless packaged heavily doped N-type 4H-SiC pressure sensor family for harsh environments
title_sort development of leadless packaged heavily doped n type 4h sic pressure sensor family for harsh environments
url https://doi.org/10.1038/s41378-025-00929-z
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