Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires

Corrosion fatigue (CF) failure is one of the typical failure modes of high-strength steel wires for bridge cables because the cables are subjected to long-term fatigue loads and exposed to heavily polluted environment simultaneously. In this paper, a numerical simulation method was proposed to study...

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Main Authors: Ying Wang, Yuqian Zheng
Format: Article
Language:English
Published: Wiley 2019-01-01
Series:Advances in Civil Engineering
Online Access:http://dx.doi.org/10.1155/2019/4914359
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author Ying Wang
Yuqian Zheng
author_facet Ying Wang
Yuqian Zheng
author_sort Ying Wang
collection DOAJ
description Corrosion fatigue (CF) failure is one of the typical failure modes of high-strength steel wires for bridge cables because the cables are subjected to long-term fatigue loads and exposed to heavily polluted environment simultaneously. In this paper, a numerical simulation method was proposed to study CF performance of corroded high-strength steel wires. Firstly, the cellular automata (CA) method was used to generate a numerical model of corroded steel wires with corrosion pit, which can accurately describe the electrochemical process of metal corrosion. In the established CA model, three kinds of cells were involved, namely, metal cell, passive film cell, and corrosive medium cell. By setting 10 cellular transformation rules, morphology of the random corrosion pit on the steel wire surface was simulated. And then, a damage evolution model related to coupling of corrosivemedium and fatigue loads (CCF) was developed to describe the CF damage evolution process of steel wires. Subsequently, the damage evolution process was analyzed by ABAQUS with a user-defined material subroutine (UMAT). Finally, the life of corroded steel wires was predicted, and the CF performance of corroded steel wires with multiple corrosion pits was evaluated. The results show that the proposed method can reasonably describe the CF damage evolution process and illuminate the failure mechanism of steel wires subjected to the CCF. Damage of the steel wire with a single corrosion pit evolves gradually, and the damage evolution rate increases. For the steel wires with multiple corrosion pits, the corrosion pits affect mutually in the fracture process. When the angle and distance between corrosion pits reach a certain degree, the mutual effects can be ignored. With the same pit depth, the angle and distance among corrosion pits determine the CF life of steel wires mainly, and the number of corrosion pits affects slightly.
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spelling doaj-art-cd5fea30a44847e89a584e8f587e83152025-08-20T03:19:35ZengWileyAdvances in Civil Engineering1687-80861687-80942019-01-01201910.1155/2019/49143594914359Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel WiresYing Wang0Yuqian Zheng1Jiangsu Key Laboratory of Engineering Mechanics, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Engineering Mechanics, Southeast University, Nanjing 211189, ChinaCorrosion fatigue (CF) failure is one of the typical failure modes of high-strength steel wires for bridge cables because the cables are subjected to long-term fatigue loads and exposed to heavily polluted environment simultaneously. In this paper, a numerical simulation method was proposed to study CF performance of corroded high-strength steel wires. Firstly, the cellular automata (CA) method was used to generate a numerical model of corroded steel wires with corrosion pit, which can accurately describe the electrochemical process of metal corrosion. In the established CA model, three kinds of cells were involved, namely, metal cell, passive film cell, and corrosive medium cell. By setting 10 cellular transformation rules, morphology of the random corrosion pit on the steel wire surface was simulated. And then, a damage evolution model related to coupling of corrosivemedium and fatigue loads (CCF) was developed to describe the CF damage evolution process of steel wires. Subsequently, the damage evolution process was analyzed by ABAQUS with a user-defined material subroutine (UMAT). Finally, the life of corroded steel wires was predicted, and the CF performance of corroded steel wires with multiple corrosion pits was evaluated. The results show that the proposed method can reasonably describe the CF damage evolution process and illuminate the failure mechanism of steel wires subjected to the CCF. Damage of the steel wire with a single corrosion pit evolves gradually, and the damage evolution rate increases. For the steel wires with multiple corrosion pits, the corrosion pits affect mutually in the fracture process. When the angle and distance between corrosion pits reach a certain degree, the mutual effects can be ignored. With the same pit depth, the angle and distance among corrosion pits determine the CF life of steel wires mainly, and the number of corrosion pits affects slightly.http://dx.doi.org/10.1155/2019/4914359
spellingShingle Ying Wang
Yuqian Zheng
Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
Advances in Civil Engineering
title Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
title_full Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
title_fullStr Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
title_full_unstemmed Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
title_short Research on Corrosion Fatigue Performance and Multiple Fatigue Sources Fracture Process of Corroded Steel Wires
title_sort research on corrosion fatigue performance and multiple fatigue sources fracture process of corroded steel wires
url http://dx.doi.org/10.1155/2019/4914359
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AT yuqianzheng researchoncorrosionfatigueperformanceandmultiplefatiguesourcesfractureprocessofcorrodedsteelwires