3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks

Efficient water splitting is a major challenge in green hydrogen production and energy transition. Thus, considerable scientific efforts are devoted to optimize surface geometries for enhancing the performance of water-splitting catalysts. The current study aims to develop a reliable and facile 3-st...

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Main Authors: Alexander Jelinek, Daniela Neumüller, Christoph Gammer, Jürgen Eckert, Daniel Kiener
Format: Article
Language:English
Published: Elsevier 2025-04-01
Series:Materials & Design
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Online Access:http://www.sciencedirect.com/science/article/pii/S0264127525002291
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author Alexander Jelinek
Daniela Neumüller
Christoph Gammer
Jürgen Eckert
Daniel Kiener
author_facet Alexander Jelinek
Daniela Neumüller
Christoph Gammer
Jürgen Eckert
Daniel Kiener
author_sort Alexander Jelinek
collection DOAJ
description Efficient water splitting is a major challenge in green hydrogen production and energy transition. Thus, considerable scientific efforts are devoted to optimize surface geometries for enhancing the performance of water-splitting catalysts. The current study aims to develop a reliable and facile 3-step (re-)production technique for manufacturing structured surfaces by combining multi-photon lithography (MPL) and nanoimprint lithography (NIL). MPL enables structuring of high-definition micrometer-scale surface geometries. A variation of these topologies was used as masks for replication by NIL. Thus, molds were derived to emboss the original nanostructured topologies repeatedly into a UV-curable resin. Subsequently, a Ni thin film metallization was deposited by physical vapor deposition onto the final imprinted polymeric structures, thereby realizing topologically structured conductive electrodes. To demonstrate the applicability of this elaborated technique, the catalytic activities towards the hydrogen evolution reaction were assessed for different surface geometries. An increase in catalytic performance was achieved through surface enlargement by structuring, whereby a direct contribution of the specific structure geometry was not evident. This elegant method is highly versatile and scalable for producing a wide range of structured functional surfaces on a lab scale, as demonstrated for the water splitting reaction, with results transferable to an industrial scale.
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issn 0264-1275
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spelling doaj-art-ccf980d951504946a906ffe6201b5f8e2025-08-20T03:44:07ZengElsevierMaterials & Design0264-12752025-04-0125211380910.1016/j.matdes.2025.1138093D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masksAlexander Jelinek0Daniela Neumüller1Christoph Gammer2Jürgen Eckert3Daniel Kiener4Department of Materials Science, Montanuniversität Leoben, Franz Josef-Straße 18, 8700 Leoben, Austria; Corresponding author.Department of Materials Science, Montanuniversität Leoben, Franz Josef-Straße 18, 8700 Leoben, Austria; Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, 8700 Leoben, AustriaErich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, 8700 Leoben, AustriaDepartment of Materials Science, Montanuniversität Leoben, Franz Josef-Straße 18, 8700 Leoben, Austria; Erich Schmid Institute of Materials Science, Austrian Academy of Sciences, Jahnstraße 12, 8700 Leoben, AustriaDepartment of Materials Science, Montanuniversität Leoben, Franz Josef-Straße 18, 8700 Leoben, AustriaEfficient water splitting is a major challenge in green hydrogen production and energy transition. Thus, considerable scientific efforts are devoted to optimize surface geometries for enhancing the performance of water-splitting catalysts. The current study aims to develop a reliable and facile 3-step (re-)production technique for manufacturing structured surfaces by combining multi-photon lithography (MPL) and nanoimprint lithography (NIL). MPL enables structuring of high-definition micrometer-scale surface geometries. A variation of these topologies was used as masks for replication by NIL. Thus, molds were derived to emboss the original nanostructured topologies repeatedly into a UV-curable resin. Subsequently, a Ni thin film metallization was deposited by physical vapor deposition onto the final imprinted polymeric structures, thereby realizing topologically structured conductive electrodes. To demonstrate the applicability of this elaborated technique, the catalytic activities towards the hydrogen evolution reaction were assessed for different surface geometries. An increase in catalytic performance was achieved through surface enlargement by structuring, whereby a direct contribution of the specific structure geometry was not evident. This elegant method is highly versatile and scalable for producing a wide range of structured functional surfaces on a lab scale, as demonstrated for the water splitting reaction, with results transferable to an industrial scale.http://www.sciencedirect.com/science/article/pii/S0264127525002291Multi-photon lithographyNanoimprint lithographyPhysical vapor depositionHydrogen evolution reactionCatalysis
spellingShingle Alexander Jelinek
Daniela Neumüller
Christoph Gammer
Jürgen Eckert
Daniel Kiener
3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
Materials & Design
Multi-photon lithography
Nanoimprint lithography
Physical vapor deposition
Hydrogen evolution reaction
Catalysis
title 3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
title_full 3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
title_fullStr 3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
title_full_unstemmed 3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
title_short 3D multi-site hydrogen evolution reaction catalysts on nanoimprinted surfaces, structured via multi-photon lithography derived masks
title_sort 3d multi site hydrogen evolution reaction catalysts on nanoimprinted surfaces structured via multi photon lithography derived masks
topic Multi-photon lithography
Nanoimprint lithography
Physical vapor deposition
Hydrogen evolution reaction
Catalysis
url http://www.sciencedirect.com/science/article/pii/S0264127525002291
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