High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing

This paper presents an FPGA-based configurable drive waveform generation system for industrial inkjet printheads, targeting the need for real-time adaptability in printing across heterogeneous materials. The system adopts a three-array waveform description method, enabling flexible configuration and...

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Main Authors: Qiuming Luo, Yanming Lei, Kunzhong Wu, Xuan Wei
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Chips
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Online Access:https://www.mdpi.com/2674-0729/4/2/25
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author Qiuming Luo
Yanming Lei
Kunzhong Wu
Xuan Wei
author_facet Qiuming Luo
Yanming Lei
Kunzhong Wu
Xuan Wei
author_sort Qiuming Luo
collection DOAJ
description This paper presents an FPGA-based configurable drive waveform generation system for industrial inkjet printheads, targeting the need for real-time adaptability in printing across heterogeneous materials. The system adopts a three-array waveform description method, enabling flexible configuration and precise generation of drive waveforms with adjustable geometry, segment duration, and voltage levels. Through a modular and parameterized design, the system supports rapid waveform switching during column-wise printing without interrupting the printing process, addressing the challenges posed by varying ink absorption characteristics across different substrates. Experimental results demonstrate the system’s capability to achieve smooth waveform transitions within an interval of 830 µs between columns, with data loading times as low as 4 µs. This efficient performance ensures seamless operation and high flexibility. The proposed approach significantly reduces the hardware cost and improves printing efficiency, offering a scalable and robust solution for next-generation industrial inkjet applications involving complex and dynamic material surfaces.
format Article
id doaj-art-cce60cbb9f0440c1b22c1460e2af6d03
institution Kabale University
issn 2674-0729
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Chips
spelling doaj-art-cce60cbb9f0440c1b22c1460e2af6d032025-08-20T03:26:26ZengMDPI AGChips2674-07292025-05-01422510.3390/chips4020025High-Speed Adaptive Waveform Generation System for Multi-Material Surface PrintingQiuming Luo0Yanming Lei1Kunzhong Wu2Xuan Wei3The College of Computer Science and Software Engineering, Shenzhen University, Shenzhen 518000, ChinaThe College of Computer Science and Software Engineering, Shenzhen University, Shenzhen 518000, ChinaThe College of Computer Science and Software Engineering, Shenzhen University, Shenzhen 518000, ChinaTianjin Yuyi Kaihong Intelligent Technology Co., Ltd., Tianjin 300192, ChinaThis paper presents an FPGA-based configurable drive waveform generation system for industrial inkjet printheads, targeting the need for real-time adaptability in printing across heterogeneous materials. The system adopts a three-array waveform description method, enabling flexible configuration and precise generation of drive waveforms with adjustable geometry, segment duration, and voltage levels. Through a modular and parameterized design, the system supports rapid waveform switching during column-wise printing without interrupting the printing process, addressing the challenges posed by varying ink absorption characteristics across different substrates. Experimental results demonstrate the system’s capability to achieve smooth waveform transitions within an interval of 830 µs between columns, with data loading times as low as 4 µs. This efficient performance ensures seamless operation and high flexibility. The proposed approach significantly reduces the hardware cost and improves printing efficiency, offering a scalable and robust solution for next-generation industrial inkjet applications involving complex and dynamic material surfaces.https://www.mdpi.com/2674-0729/4/2/25waveform generation systemindustrial printheadFPGArapid waveform switchingheterogeneous material printing
spellingShingle Qiuming Luo
Yanming Lei
Kunzhong Wu
Xuan Wei
High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
Chips
waveform generation system
industrial printhead
FPGA
rapid waveform switching
heterogeneous material printing
title High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
title_full High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
title_fullStr High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
title_full_unstemmed High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
title_short High-Speed Adaptive Waveform Generation System for Multi-Material Surface Printing
title_sort high speed adaptive waveform generation system for multi material surface printing
topic waveform generation system
industrial printhead
FPGA
rapid waveform switching
heterogeneous material printing
url https://www.mdpi.com/2674-0729/4/2/25
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AT yanminglei highspeedadaptivewaveformgenerationsystemformultimaterialsurfaceprinting
AT kunzhongwu highspeedadaptivewaveformgenerationsystemformultimaterialsurfaceprinting
AT xuanwei highspeedadaptivewaveformgenerationsystemformultimaterialsurfaceprinting