Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification

The synergistic mechanism between alkali activation and carbonation in fly ash recycled aggregate concrete (FRAC) remains a critical challenge for enhancing durability and promoting solid waste utilization. This study systematically investigates the effects of CaO-based alkali activator dosages (0%,...

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Main Authors: Yier Huang, Aimin Gong, Zhuo Jin, Yulin Peng, Shanqing Shao, Kang Yong
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Buildings
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Online Access:https://www.mdpi.com/2075-5309/15/10/1742
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author Yier Huang
Aimin Gong
Zhuo Jin
Yulin Peng
Shanqing Shao
Kang Yong
author_facet Yier Huang
Aimin Gong
Zhuo Jin
Yulin Peng
Shanqing Shao
Kang Yong
author_sort Yier Huang
collection DOAJ
description The synergistic mechanism between alkali activation and carbonation in fly ash recycled aggregate concrete (FRAC) remains a critical challenge for enhancing durability and promoting solid waste utilization. This study systematically investigates the effects of CaO-based alkali activator dosages (0%, 4%, 8%, 12%) on carbonation resistance, compressive strength, and pore structure evolution. The results demonstrated 8% CaO maximized compressive strength (48.6 MPa, 10.76% higher than the control group) and minimized porosity (22.87% vs. 39.33% in untreated samples), with enhanced carbonation resistance (35% depth reduction after 28 days). Fractal dimension (FD) analysis revealed that 8% dosage optimized pore complexity (FD > 1.9), forming a dense C–S–H/AFt network that suppressed CO<sub>2</sub> diffusion. CaO addition introduces embodied carbon (9.84 kg CO<sub>2</sub>/m<sup>3</sup>), and the synergy between fly ash’s cement replacement (120 kg CO<sub>2</sub>/m<sup>3</sup> reduction) and extended service life (theoretically, 15–20 years) ensures a net carbon benefit. These findings establish 8% as a critical threshold for optimizing alkali activation efficiency and durability in low-carbon concrete design. These findings offer theoretical and technical foundations for low-carbon concrete design and sustainable solid waste recycling in construction.
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institution Kabale University
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spelling doaj-art-cc11bc9a0e26432cab5a3dfc2b2a27da2025-08-20T03:47:52ZengMDPI AGBuildings2075-53092025-05-011510174210.3390/buildings15101742Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold IdentificationYier Huang0Aimin Gong1Zhuo Jin2Yulin Peng3Shanqing Shao4Kang Yong5College of Hydraulic Engineering, Yunnan Agricultural University, Kunming 650201, ChinaCollege of Hydraulic Engineering, Yunnan Agricultural University, Kunming 650201, ChinaCollege of Hydraulic Engineering, Yunnan Agricultural University, Kunming 650201, ChinaAcademic Affairs Office, Yunnan Agricultural University, Kunming 650201, ChinaCollege of Hydraulic Engineering, Yunnan Agricultural University, Kunming 650201, ChinaCollege of Hydraulic Engineering, Yunnan Agricultural University, Kunming 650201, ChinaThe synergistic mechanism between alkali activation and carbonation in fly ash recycled aggregate concrete (FRAC) remains a critical challenge for enhancing durability and promoting solid waste utilization. This study systematically investigates the effects of CaO-based alkali activator dosages (0%, 4%, 8%, 12%) on carbonation resistance, compressive strength, and pore structure evolution. The results demonstrated 8% CaO maximized compressive strength (48.6 MPa, 10.76% higher than the control group) and minimized porosity (22.87% vs. 39.33% in untreated samples), with enhanced carbonation resistance (35% depth reduction after 28 days). Fractal dimension (FD) analysis revealed that 8% dosage optimized pore complexity (FD > 1.9), forming a dense C–S–H/AFt network that suppressed CO<sub>2</sub> diffusion. CaO addition introduces embodied carbon (9.84 kg CO<sub>2</sub>/m<sup>3</sup>), and the synergy between fly ash’s cement replacement (120 kg CO<sub>2</sub>/m<sup>3</sup> reduction) and extended service life (theoretically, 15–20 years) ensures a net carbon benefit. These findings establish 8% as a critical threshold for optimizing alkali activation efficiency and durability in low-carbon concrete design. These findings offer theoretical and technical foundations for low-carbon concrete design and sustainable solid waste recycling in construction.https://www.mdpi.com/2075-5309/15/10/1742recycled aggregatealkali activationcarbonation resistancemicrostructure evolutionfractal dimension of pore structuresolid waste utilization
spellingShingle Yier Huang
Aimin Gong
Zhuo Jin
Yulin Peng
Shanqing Shao
Kang Yong
Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
Buildings
recycled aggregate
alkali activation
carbonation resistance
microstructure evolution
fractal dimension of pore structure
solid waste utilization
title Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
title_full Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
title_fullStr Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
title_full_unstemmed Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
title_short Synergistic Effects of Alkali Activator Dosage on Carbonation Resistance and Microstructural Evolution of Recycled Concrete: Insights from Fractal Analysis and Optimal Threshold Identification
title_sort synergistic effects of alkali activator dosage on carbonation resistance and microstructural evolution of recycled concrete insights from fractal analysis and optimal threshold identification
topic recycled aggregate
alkali activation
carbonation resistance
microstructure evolution
fractal dimension of pore structure
solid waste utilization
url https://www.mdpi.com/2075-5309/15/10/1742
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