A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability

Abstract As noise pollution intensifies in urban areas, the need for sustainable and effective sound-reducing porous materials becomes increasingly critical. This research addresses that need by developing gypsum-based composites enhanced with vermiculite and recycled rigid polyurethane (RPU) powder...

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Main Authors: Vinoth Kumar Selvaraj, Jeyanthi Subramanian, Sri Sai Dutt, K. Annamalai, Elango Natarajan, S. Kumaresan
Format: Article
Language:English
Published: Nature Portfolio 2025-07-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-10065-3
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author Vinoth Kumar Selvaraj
Jeyanthi Subramanian
Sri Sai Dutt
K. Annamalai
Elango Natarajan
S. Kumaresan
author_facet Vinoth Kumar Selvaraj
Jeyanthi Subramanian
Sri Sai Dutt
K. Annamalai
Elango Natarajan
S. Kumaresan
author_sort Vinoth Kumar Selvaraj
collection DOAJ
description Abstract As noise pollution intensifies in urban areas, the need for sustainable and effective sound-reducing porous materials becomes increasingly critical. This research addresses that need by developing gypsum-based composites enhanced with vermiculite and recycled rigid polyurethane (RPU) powder, using a blend-press-sinter methodology. Gypsum-based composites were chosen for their cost-effectiveness, recyclability, structural stability, and sound-absorbing properties, all with minimal environmental impact. This approach supports the circular economy by repurposing waste materials. High-resolution scanning electron microscopy (HR-SEM) and Fourier transform infrared spectroscopy (FTIR) were employed to analyze the size, structure, uniformity, and presence of organic and inorganic compounds. Using response surface methodology (RSM) for optimization, the ideal formulation for the noise reduction coefficient (NRC) was identified, with an optimal mix of 5.3 wt% vermiculite and 6.5 wt% RPU, achieving an NRC value of 0.3628. Acoustic simulations using COMSOL Multiphysics, guided by the Johnson-Allard model, demonstrated that the optimized composite effectively reduced sound pressure levels by 17 to 58 dB across the 200 to 2000 Hz frequency range. These findings underscore the composite’s potential for room acoustics applications. By incorporating recycled and natural materials, this approach not only enhances acoustic performance but also promotes sustainable material practices.
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spelling doaj-art-cbed31448f744ea0b34feaffdcef3e642025-08-20T03:43:02ZengNature PortfolioScientific Reports2045-23222025-07-0115111910.1038/s41598-025-10065-3A comparative study on acoustical properties using waste recycled porous materials for environmental sustainabilityVinoth Kumar Selvaraj0Jeyanthi Subramanian1Sri Sai Dutt2K. Annamalai3Elango Natarajan4S. Kumaresan5School of Mechanical Engineering, Vellore Institute of TechnologySchool of Mechanical Engineering, Vellore Institute of TechnologyMechatronics, Faculty of Science and Engineering, University of LimerickSchool of Mechanical Engineering, Vellore Institute of TechnologyFaculty of Engineering, Technology and Built Environment, UCSI UniversitySchool of Mechanical Engineering, Vellore Institute of TechnologyAbstract As noise pollution intensifies in urban areas, the need for sustainable and effective sound-reducing porous materials becomes increasingly critical. This research addresses that need by developing gypsum-based composites enhanced with vermiculite and recycled rigid polyurethane (RPU) powder, using a blend-press-sinter methodology. Gypsum-based composites were chosen for their cost-effectiveness, recyclability, structural stability, and sound-absorbing properties, all with minimal environmental impact. This approach supports the circular economy by repurposing waste materials. High-resolution scanning electron microscopy (HR-SEM) and Fourier transform infrared spectroscopy (FTIR) were employed to analyze the size, structure, uniformity, and presence of organic and inorganic compounds. Using response surface methodology (RSM) for optimization, the ideal formulation for the noise reduction coefficient (NRC) was identified, with an optimal mix of 5.3 wt% vermiculite and 6.5 wt% RPU, achieving an NRC value of 0.3628. Acoustic simulations using COMSOL Multiphysics, guided by the Johnson-Allard model, demonstrated that the optimized composite effectively reduced sound pressure levels by 17 to 58 dB across the 200 to 2000 Hz frequency range. These findings underscore the composite’s potential for room acoustics applications. By incorporating recycled and natural materials, this approach not only enhances acoustic performance but also promotes sustainable material practices.https://doi.org/10.1038/s41598-025-10065-3SustainabilityWaste recyclingBiocompositesAcousticRSMCOMSOL multiphysics
spellingShingle Vinoth Kumar Selvaraj
Jeyanthi Subramanian
Sri Sai Dutt
K. Annamalai
Elango Natarajan
S. Kumaresan
A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
Scientific Reports
Sustainability
Waste recycling
Biocomposites
Acoustic
RSM
COMSOL multiphysics
title A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
title_full A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
title_fullStr A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
title_full_unstemmed A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
title_short A comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
title_sort comparative study on acoustical properties using waste recycled porous materials for environmental sustainability
topic Sustainability
Waste recycling
Biocomposites
Acoustic
RSM
COMSOL multiphysics
url https://doi.org/10.1038/s41598-025-10065-3
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