Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing

Rotating machinery, as a vital and inevitable component in industrial production and processing, plays a crucial role in ensuring the normal operation of production processes. However, most of the existing fault diagnosis methods for rotating machinery are either offline or cloud-based online approa...

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Main Authors: Mo Chen, Chao Ge, Qirui Yang, Zhe Wei
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/7/3577
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author Mo Chen
Chao Ge
Qirui Yang
Zhe Wei
author_facet Mo Chen
Chao Ge
Qirui Yang
Zhe Wei
author_sort Mo Chen
collection DOAJ
description Rotating machinery, as a vital and inevitable component in industrial production and processing, plays a crucial role in ensuring the normal operation of production processes. However, most of the existing fault diagnosis methods for rotating machinery are either offline or cloud-based online approaches, which suffer from long latency and large data volumes, making them unable to meet real-time requirements. To reduce latency and data transmission volume, this research proposes a fault diagnosis method for rotating machinery based on edge computing. This research constructs an edge node that integrates signal acquisition, data preprocessing, feature extraction, and fault diagnosis classification to accurately and in real-time identify the fault status of equipment. To address the issues of low fault diagnosis recognition rate and data redundancy associated with single sensors under complex working conditions, this research proposes a fault diagnosis method based on dual-channel CNN decision-level fusion. To alleviate the computational pressure on edge nodes, the equipment fault status diagnosis model is trained on the upper computer, and the data preprocessing and diagnosis model are embedded into the edge nodes. The correctness and real-time performance of the proposed method were validated through comparisons with other methods and online fault diagnosis experiments.
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spelling doaj-art-cb61b1da1e804aae9d454d5eee985f552025-08-20T03:06:31ZengMDPI AGApplied Sciences2076-34172025-03-01157357710.3390/app15073577Research on Fault Diagnosis Method for Rotating Machinery Based on Edge ComputingMo Chen0Chao Ge1Qirui Yang2Zhe Wei3School of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, ChinaAnsteel Group Automation Co., Ltd., Anshan 114021, ChinaAnsteel Group Automation Co., Ltd., Anshan 114021, ChinaSchool of Mechanical Engineering, Shenyang University of Technology, Shenyang 110870, ChinaRotating machinery, as a vital and inevitable component in industrial production and processing, plays a crucial role in ensuring the normal operation of production processes. However, most of the existing fault diagnosis methods for rotating machinery are either offline or cloud-based online approaches, which suffer from long latency and large data volumes, making them unable to meet real-time requirements. To reduce latency and data transmission volume, this research proposes a fault diagnosis method for rotating machinery based on edge computing. This research constructs an edge node that integrates signal acquisition, data preprocessing, feature extraction, and fault diagnosis classification to accurately and in real-time identify the fault status of equipment. To address the issues of low fault diagnosis recognition rate and data redundancy associated with single sensors under complex working conditions, this research proposes a fault diagnosis method based on dual-channel CNN decision-level fusion. To alleviate the computational pressure on edge nodes, the equipment fault status diagnosis model is trained on the upper computer, and the data preprocessing and diagnosis model are embedded into the edge nodes. The correctness and real-time performance of the proposed method were validated through comparisons with other methods and online fault diagnosis experiments.https://www.mdpi.com/2076-3417/15/7/3577edge computingfault diagnosisdata augmentationdata fusion
spellingShingle Mo Chen
Chao Ge
Qirui Yang
Zhe Wei
Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
Applied Sciences
edge computing
fault diagnosis
data augmentation
data fusion
title Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
title_full Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
title_fullStr Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
title_full_unstemmed Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
title_short Research on Fault Diagnosis Method for Rotating Machinery Based on Edge Computing
title_sort research on fault diagnosis method for rotating machinery based on edge computing
topic edge computing
fault diagnosis
data augmentation
data fusion
url https://www.mdpi.com/2076-3417/15/7/3577
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AT qiruiyang researchonfaultdiagnosismethodforrotatingmachinerybasedonedgecomputing
AT zhewei researchonfaultdiagnosismethodforrotatingmachinerybasedonedgecomputing