Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure

Sealing performance is critical for mechanical components, particularly in automotive engines, where oil leaks remain a persistent challenge. This paper presents the design of novel biomimetic sealing surfaces that replicate the structural characteristics of biological surfaces with superhydrophobic...

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Main Authors: Q. Li, S. Cheng, Z. Hou, W. Zhao, Q. Guan
Format: Article
Language:English
Published: Isfahan University of Technology 2025-05-01
Series:Journal of Applied Fluid Mechanics
Subjects:
Online Access:https://www.jafmonline.net/article_2683_55682acb6f1bb269ff62d73325237a53.pdf
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author Q. Li
S. Cheng
Z. Hou
W. Zhao
Q. Guan
author_facet Q. Li
S. Cheng
Z. Hou
W. Zhao
Q. Guan
author_sort Q. Li
collection DOAJ
description Sealing performance is critical for mechanical components, particularly in automotive engines, where oil leaks remain a persistent challenge. This paper presents the design of novel biomimetic sealing surfaces that replicate the structural characteristics of biological surfaces with superhydrophobic and superoleophobic properties. A comprehensive evaluation of the design and performance of these biomimetic surfaces is provided. A multilayer microarray structure was designed using multivariate coupled mimetic theory. The structure consists of a smooth surface, a primary biomimetic weave surface, and a secondary biomimetic weave surface. Biomimetic superoleophobic surfaces of varying grades were fabricated on automobile engine gaskets through machining. This paper analyzes the dispersion of oil droplets, impact dynamics, and contact time between different surface structures using Volume of Fluid (VOF), Coupled Level Set and Liquid Volume (CLSVOF), and Computational Fluid Dynamics (CFD). The results demonstrate that the biomimetic textured surface significantly enhances oleophobicity by minimizing contact with oil droplets, reducing the maximum diffusion diameter by approximately 15% compared to a smooth surface. The interaction duration of oil droplets on the biomimetic surface is reduced by 14.7%, leading to improved sealing efficiency. This study indicates that finely structured biomimetic surfaces have promising applications in automotive sealing technology. Further miniaturization and optimization of these structures are expected to enhance sealing efficiency, particularly in demanding industrial environments.
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publisher Isfahan University of Technology
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spelling doaj-art-ca5ec2934766445a90944bbf13590e922025-08-20T02:15:01ZengIsfahan University of TechnologyJournal of Applied Fluid Mechanics1735-35721735-36452025-05-011871938195210.47176/jafm.18.7.31442683Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface StructureQ. Li0S. Cheng1Z. Hou2W. Zhao3Q. Guan4School of Mechanical and Vehicular Engineering, Changchun University, Changchun 130022, ChinaSchool of Mechanical and Vehicular Engineering, Changchun University, Changchun 130022, ChinaSchool of Mechanical and Vehicular Engineering, Changchun University, Changchun 130022, ChinaSchool of Mechanical and Vehicular Engineering, Changchun University, Changchun 130022, ChinaSchool of Mechanical and Vehicular Engineering, Changchun University, Changchun 130022, ChinaSealing performance is critical for mechanical components, particularly in automotive engines, where oil leaks remain a persistent challenge. This paper presents the design of novel biomimetic sealing surfaces that replicate the structural characteristics of biological surfaces with superhydrophobic and superoleophobic properties. A comprehensive evaluation of the design and performance of these biomimetic surfaces is provided. A multilayer microarray structure was designed using multivariate coupled mimetic theory. The structure consists of a smooth surface, a primary biomimetic weave surface, and a secondary biomimetic weave surface. Biomimetic superoleophobic surfaces of varying grades were fabricated on automobile engine gaskets through machining. This paper analyzes the dispersion of oil droplets, impact dynamics, and contact time between different surface structures using Volume of Fluid (VOF), Coupled Level Set and Liquid Volume (CLSVOF), and Computational Fluid Dynamics (CFD). The results demonstrate that the biomimetic textured surface significantly enhances oleophobicity by minimizing contact with oil droplets, reducing the maximum diffusion diameter by approximately 15% compared to a smooth surface. The interaction duration of oil droplets on the biomimetic surface is reduced by 14.7%, leading to improved sealing efficiency. This study indicates that finely structured biomimetic surfaces have promising applications in automotive sealing technology. Further miniaturization and optimization of these structures are expected to enhance sealing efficiency, particularly in demanding industrial environments.https://www.jafmonline.net/article_2683_55682acb6f1bb269ff62d73325237a53.pdfsealing performancebionic superoleophobic surfacenumerical simulationmaximum diffusion diameterinteraction duration
spellingShingle Q. Li
S. Cheng
Z. Hou
W. Zhao
Q. Guan
Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
Journal of Applied Fluid Mechanics
sealing performance
bionic superoleophobic surface
numerical simulation
maximum diffusion diameter
interaction duration
title Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
title_full Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
title_fullStr Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
title_full_unstemmed Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
title_short Analysis of Sealing Performance and Mechanism of Biomimetic Superoleophobic Surface Structure
title_sort analysis of sealing performance and mechanism of biomimetic superoleophobic surface structure
topic sealing performance
bionic superoleophobic surface
numerical simulation
maximum diffusion diameter
interaction duration
url https://www.jafmonline.net/article_2683_55682acb6f1bb269ff62d73325237a53.pdf
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AT scheng analysisofsealingperformanceandmechanismofbiomimeticsuperoleophobicsurfacestructure
AT zhou analysisofsealingperformanceandmechanismofbiomimeticsuperoleophobicsurfacestructure
AT wzhao analysisofsealingperformanceandmechanismofbiomimeticsuperoleophobicsurfacestructure
AT qguan analysisofsealingperformanceandmechanismofbiomimeticsuperoleophobicsurfacestructure