Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods

Food aid commodities are essential food items in global food aid programming. Some are primarily made from an extrusion of corn and soybeans. However, there are concerns about the genetically modified organisms (GMOs) of some of these grains. Hence, there is a need for alternatives to grains, like s...

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Main Authors: Michael Joseph, Qingbin Guo, Brian Lindshield, Akinbode A. Adedeji, Sajid Alavi
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Foods
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Online Access:https://www.mdpi.com/2304-8158/14/5/779
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author Michael Joseph
Qingbin Guo
Brian Lindshield
Akinbode A. Adedeji
Sajid Alavi
author_facet Michael Joseph
Qingbin Guo
Brian Lindshield
Akinbode A. Adedeji
Sajid Alavi
author_sort Michael Joseph
collection DOAJ
description Food aid commodities are essential food items in global food aid programming. Some are primarily made from an extrusion of corn and soybeans. However, there are concerns about the genetically modified organisms (GMOs) of some of these grains. Hence, there is a need for alternatives to grains, like sorghum, which is not GMO. It is critical to ensure that products from this new ingredient meet the quality requirements, hence the need to profile them. An expanded formulation sorghum-soy blend (SSB), obtained from extrusion cooking, was ground using a hammer mill and analyzed for changes in properties that were affected by the transformation of starch and protein during processing. Macro- and micro-nutrients were added to these milled blends to prepare fortified blended foods (FBFs) that could meet the recommendations of Food Aid Quality Review (FAQR) report on energy, protein, and micronutrient content. The water absorption index (WAI) ranged from 2.82 to 5.90 g/g, the water solubility index (WSI) ranged from 6.22 to 18.50%, and the blends were affected by the formulation—whole/decorticated sorghum and different levels of fat. Extrusion processing caused starch gelatinization in the range of 90.69–96.26%. The pasting properties indicated that whole grain blends of SSB had lower peak time and higher final viscosity when compared to decorticated sorghum blends. The Bostwick flow rate of cooked porridges with 20% solids was within the recommended range of 9–21 cm/min. Starch digestibility significantly increased after extrusion, with a 149.65% increase in rapidly digestible starch (RDS). The protein digestibility did not vary significantly when subjected to extrusion and wet cooking. There was a significant reduction in anti-nutritional factors in the extruded binary blends of SSB when compared to respective raw blends: phytic acid was reduced by 25.33%, tannins were not found, and trypsin inhibitors were reduced by 19.50%. Thus, the extrusion processing of SSB with the subsequent addition of macro- and micro-ingredients was effective in producing FBFs with high nutritive value, comparable to FBF made from traditional ingredients.
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spelling doaj-art-c8d92b0e4e0d4d4bb70174da5838062e2025-08-20T02:52:38ZengMDPI AGFoods2304-81582025-02-0114577910.3390/foods14050779Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended FoodsMichael Joseph0Qingbin Guo1Brian Lindshield2Akinbode A. Adedeji3Sajid Alavi4Prestage Department of Poultry Science, North Carolina State University, Raleigh, NC 27695, USADepartment of Grain Science and Industry, Kansas State University, 201 Shellenberger Hall, Manhattan, KS 66502, USADepartment of Food, Nutrition, Dietetics and Health, 245 Justin Hall, Manhattan, KS 66506, USADepartment of Biosystems and Agricultural Engineering, University of Kentucky, 128 C E Barnhart Building, Lexington, KY 40546, USADepartment of Grain Science and Industry, Kansas State University, 201 Shellenberger Hall, Manhattan, KS 66502, USAFood aid commodities are essential food items in global food aid programming. Some are primarily made from an extrusion of corn and soybeans. However, there are concerns about the genetically modified organisms (GMOs) of some of these grains. Hence, there is a need for alternatives to grains, like sorghum, which is not GMO. It is critical to ensure that products from this new ingredient meet the quality requirements, hence the need to profile them. An expanded formulation sorghum-soy blend (SSB), obtained from extrusion cooking, was ground using a hammer mill and analyzed for changes in properties that were affected by the transformation of starch and protein during processing. Macro- and micro-nutrients were added to these milled blends to prepare fortified blended foods (FBFs) that could meet the recommendations of Food Aid Quality Review (FAQR) report on energy, protein, and micronutrient content. The water absorption index (WAI) ranged from 2.82 to 5.90 g/g, the water solubility index (WSI) ranged from 6.22 to 18.50%, and the blends were affected by the formulation—whole/decorticated sorghum and different levels of fat. Extrusion processing caused starch gelatinization in the range of 90.69–96.26%. The pasting properties indicated that whole grain blends of SSB had lower peak time and higher final viscosity when compared to decorticated sorghum blends. The Bostwick flow rate of cooked porridges with 20% solids was within the recommended range of 9–21 cm/min. Starch digestibility significantly increased after extrusion, with a 149.65% increase in rapidly digestible starch (RDS). The protein digestibility did not vary significantly when subjected to extrusion and wet cooking. There was a significant reduction in anti-nutritional factors in the extruded binary blends of SSB when compared to respective raw blends: phytic acid was reduced by 25.33%, tannins were not found, and trypsin inhibitors were reduced by 19.50%. Thus, the extrusion processing of SSB with the subsequent addition of macro- and micro-ingredients was effective in producing FBFs with high nutritive value, comparable to FBF made from traditional ingredients.https://www.mdpi.com/2304-8158/14/5/779sorghumsoyfortified blended foodsextrusionanti-nutritional factorswater solubility index
spellingShingle Michael Joseph
Qingbin Guo
Brian Lindshield
Akinbode A. Adedeji
Sajid Alavi
Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
Foods
sorghum
soy
fortified blended foods
extrusion
anti-nutritional factors
water solubility index
title Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
title_full Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
title_fullStr Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
title_full_unstemmed Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
title_short Characterization of Extruded Sorghum-Soy Blends to Develop Pre-Cooked and Nutritionally Dense Fortified Blended Foods
title_sort characterization of extruded sorghum soy blends to develop pre cooked and nutritionally dense fortified blended foods
topic sorghum
soy
fortified blended foods
extrusion
anti-nutritional factors
water solubility index
url https://www.mdpi.com/2304-8158/14/5/779
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