Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures

In the context of enhancing the sustainability of aerospace vehicles, the structures must be designed to anticipate the possibility of disassembly. Mandatory certification in aeronautics and the robustness of satellites require structures to maintain their integrity to ensure safety during their lif...

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Main Authors: Lorraine Aparecida Silva, Christine Espinosa, Rémy Chieragatti, Eric Paroissien, Frédéric Lachaud, Lucas Filipe Martins da Silva
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/12/4/269
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author Lorraine Aparecida Silva
Christine Espinosa
Rémy Chieragatti
Eric Paroissien
Frédéric Lachaud
Lucas Filipe Martins da Silva
author_facet Lorraine Aparecida Silva
Christine Espinosa
Rémy Chieragatti
Eric Paroissien
Frédéric Lachaud
Lucas Filipe Martins da Silva
author_sort Lorraine Aparecida Silva
collection DOAJ
description In the context of enhancing the sustainability of aerospace vehicles, the structures must be designed to anticipate the possibility of disassembly. Mandatory certification in aeronautics and the robustness of satellites require structures to maintain their integrity to ensure safety during their life, which can come into conflict with the need for disassembling or demising. This is particularly the case for composite structures assembled though adhesive bonding. In this paper, a controlled disassembly device of the substrates of a component for keeping their integrity and surface states after debonding is proposed. The addition of thermally expandable particles (TEPs) and a metallic grid is investigated in various proportions, substrates, and adhesives. It is shown that the introduction of the disassembling system into a 100 µm adhesive bonding does not significantly affect the strength of the joint during life. Disassembly only happens when and if desired at a load level above the natural mode I and mode II ruptures of the assembly. The proposed solution helps to make functionalization of the bonded joint a good way to address sustainability regarding the preservation of resources, transforming the adhesive joint into a structural functional material.
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publishDate 2025-03-01
publisher MDPI AG
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series Aerospace
spelling doaj-art-c86d8239b94349b7bd2262d02ea5c6b92025-08-20T02:17:14ZengMDPI AGAerospace2226-43102025-03-0112426910.3390/aerospace12040269Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical StructuresLorraine Aparecida Silva0Christine Espinosa1Rémy Chieragatti2Eric Paroissien3Frédéric Lachaud4Lucas Filipe Martins da Silva5Institut Clément Ader (ICA), Université de Toulouse, CNRS, ISAE-SUPAERO, UPS, INSA, IMT Mines Albi, 3 rue Caroline Aigle, 31400 Toulouse, FranceInstitut Clément Ader (ICA), Université de Toulouse, CNRS, ISAE-SUPAERO, UPS, INSA, IMT Mines Albi, 3 rue Caroline Aigle, 31400 Toulouse, FranceInstitut Clément Ader (ICA), Université de Toulouse, CNRS, ISAE-SUPAERO, UPS, INSA, IMT Mines Albi, 3 rue Caroline Aigle, 31400 Toulouse, FranceInstitut Clément Ader (ICA), Université de Toulouse, CNRS, ISAE-SUPAERO, UPS, INSA, IMT Mines Albi, 3 rue Caroline Aigle, 31400 Toulouse, FranceInstitut Clément Ader (ICA), Université de Toulouse, CNRS, ISAE-SUPAERO, UPS, INSA, IMT Mines Albi, 3 rue Caroline Aigle, 31400 Toulouse, FranceDepartment of Mechanical Engineering, University of Porto, 4200-465 Porto, PortugalIn the context of enhancing the sustainability of aerospace vehicles, the structures must be designed to anticipate the possibility of disassembly. Mandatory certification in aeronautics and the robustness of satellites require structures to maintain their integrity to ensure safety during their life, which can come into conflict with the need for disassembling or demising. This is particularly the case for composite structures assembled though adhesive bonding. In this paper, a controlled disassembly device of the substrates of a component for keeping their integrity and surface states after debonding is proposed. The addition of thermally expandable particles (TEPs) and a metallic grid is investigated in various proportions, substrates, and adhesives. It is shown that the introduction of the disassembling system into a 100 µm adhesive bonding does not significantly affect the strength of the joint during life. Disassembly only happens when and if desired at a load level above the natural mode I and mode II ruptures of the assembly. The proposed solution helps to make functionalization of the bonded joint a good way to address sustainability regarding the preservation of resources, transforming the adhesive joint into a structural functional material.https://www.mdpi.com/2226-4310/12/4/269bondingdisassemblingdebonding on demandadhesive jointsthermally expandable particles
spellingShingle Lorraine Aparecida Silva
Christine Espinosa
Rémy Chieragatti
Eric Paroissien
Frédéric Lachaud
Lucas Filipe Martins da Silva
Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
Aerospace
bonding
disassembling
debonding on demand
adhesive joints
thermally expandable particles
title Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
title_full Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
title_fullStr Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
title_full_unstemmed Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
title_short Functionalization of Adhesive Bonding to Control On-Demand Disassembly of Composite Aeronautical Structures
title_sort functionalization of adhesive bonding to control on demand disassembly of composite aeronautical structures
topic bonding
disassembling
debonding on demand
adhesive joints
thermally expandable particles
url https://www.mdpi.com/2226-4310/12/4/269
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