End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization

The end-milling procedure has been widely used for machining glass-fiber-reinforced polymer composite (GFRP) materials. A complex interaction of reinforcing glass fibers with each other as well as the matrix element during the end-milling process can result in high cutting force (CF), surface roughn...

Full description

Saved in:
Bibliographic Details
Main Authors: Mohammad Khoirul Effendi, Bobby O. P. Soepangkat, Dinny Harnany, Rachmadi Norcahyo
Format: Article
Language:English
Published: Universitas Indonesia 2025-01-01
Series:International Journal of Technology
Subjects:
Online Access:https://ijtech.eng.ui.ac.id/article/view/6321
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850141749876359168
author Mohammad Khoirul Effendi
Bobby O. P. Soepangkat
Dinny Harnany
Rachmadi Norcahyo
author_facet Mohammad Khoirul Effendi
Bobby O. P. Soepangkat
Dinny Harnany
Rachmadi Norcahyo
author_sort Mohammad Khoirul Effendi
collection DOAJ
description The end-milling procedure has been widely used for machining glass-fiber-reinforced polymer composite (GFRP) materials. A complex interaction of reinforcing glass fibers with each other as well as the matrix element during the end-milling process can result in high cutting force (CF), surface roughness (SR), and delamination factor (DF) because of the anisotropic nature of GFRP. To reduce the three responses (CF, SR, and DF) at the same time, the end-milling cutting parameters, i.e., rotating speed (n), feed speed (Vf), and axial depth of cut (d), must carefully be determined. In this study, the end-milling of GFRP composites was investigated by utilizing a full factorial design of trials with three distinct values of n, Vf, and d. Also, a mix of genetic algorithms (GA) and backpropagation neural networks (BPNN) was administered to forecast the responses and obtain the optimized end-milling parameters. The firefly algorithm (FA), GA, and the integration of GA and the simulated annealing algorithm (SAA) were used to discover the best combination of end-milling parameter levels to reduce the responses' total variance. Later, the combination of BPNN and GA-SAA capable of accurately predicting multi-response characteristics and significantly improving multi-response characteristics was obtained through analyzing the confirmation experiment.
format Article
id doaj-art-c8294dfbdd39408fbac95abbcd1ca5f9
institution OA Journals
issn 2086-9614
2087-2100
language English
publishDate 2025-01-01
publisher Universitas Indonesia
record_format Article
series International Journal of Technology
spelling doaj-art-c8294dfbdd39408fbac95abbcd1ca5f92025-08-20T02:29:19ZengUniversitas IndonesiaInternational Journal of Technology2086-96142087-21002025-01-011619711110.14716/ijtech.v16i1.63216321End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance OptimizationMohammad Khoirul Effendi0Bobby O. P. Soepangkat1Dinny Harnany2Rachmadi Norcahyo3Department of Mechanical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Surabaya 60111, IndonesiaDepartment of Mechanical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Surabaya 60111, IndonesiaDepartment of Mechanical Engineering, Faculty of Industrial Technology and System Engineering, Institut Teknologi Sepuluh Nopember, Surabaya 60111, IndonesiaDepartment of Mechanical and Industrial Engineering, Faculty of Engineering, Universitas Gadjah Mada, Yogyakarta 55281, IndonesiaThe end-milling procedure has been widely used for machining glass-fiber-reinforced polymer composite (GFRP) materials. A complex interaction of reinforcing glass fibers with each other as well as the matrix element during the end-milling process can result in high cutting force (CF), surface roughness (SR), and delamination factor (DF) because of the anisotropic nature of GFRP. To reduce the three responses (CF, SR, and DF) at the same time, the end-milling cutting parameters, i.e., rotating speed (n), feed speed (Vf), and axial depth of cut (d), must carefully be determined. In this study, the end-milling of GFRP composites was investigated by utilizing a full factorial design of trials with three distinct values of n, Vf, and d. Also, a mix of genetic algorithms (GA) and backpropagation neural networks (BPNN) was administered to forecast the responses and obtain the optimized end-milling parameters. The firefly algorithm (FA), GA, and the integration of GA and the simulated annealing algorithm (SAA) were used to discover the best combination of end-milling parameter levels to reduce the responses' total variance. Later, the combination of BPNN and GA-SAA capable of accurately predicting multi-response characteristics and significantly improving multi-response characteristics was obtained through analyzing the confirmation experiment.https://ijtech.eng.ui.ac.id/article/view/6321back propagation neural networkend-millinggenetic algorithm - simulated annealing algorithmglass-fiber-reinforced polymerfirefly algorithm
spellingShingle Mohammad Khoirul Effendi
Bobby O. P. Soepangkat
Dinny Harnany
Rachmadi Norcahyo
End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
International Journal of Technology
back propagation neural network
end-milling
genetic algorithm - simulated annealing algorithm
glass-fiber-reinforced polymer
firefly algorithm
title End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
title_full End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
title_fullStr End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
title_full_unstemmed End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
title_short End-Milling of GFRP Composites with A Hybrid Method for Multi-Performance Optimization
title_sort end milling of gfrp composites with a hybrid method for multi performance optimization
topic back propagation neural network
end-milling
genetic algorithm - simulated annealing algorithm
glass-fiber-reinforced polymer
firefly algorithm
url https://ijtech.eng.ui.ac.id/article/view/6321
work_keys_str_mv AT mohammadkhoiruleffendi endmillingofgfrpcompositeswithahybridmethodformultiperformanceoptimization
AT bobbyopsoepangkat endmillingofgfrpcompositeswithahybridmethodformultiperformanceoptimization
AT dinnyharnany endmillingofgfrpcompositeswithahybridmethodformultiperformanceoptimization
AT rachmadinorcahyo endmillingofgfrpcompositeswithahybridmethodformultiperformanceoptimization