Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units

The innovation in thermal storage systems for solar thermal power generation is crucial for achieving efficient utilization of new energy sources. Molten salt has been extensively studied as a phase change material (PCM) for latent heat thermal energy storage systems. In this study, a two-dimensiona...

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Main Authors: Minghao Yu, Xun Zheng, Jing Liu, Dong Niu, Huaqiang Liu, Hongtao Gao
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/14/3836
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author Minghao Yu
Xun Zheng
Jing Liu
Dong Niu
Huaqiang Liu
Hongtao Gao
author_facet Minghao Yu
Xun Zheng
Jing Liu
Dong Niu
Huaqiang Liu
Hongtao Gao
author_sort Minghao Yu
collection DOAJ
description The innovation in thermal storage systems for solar thermal power generation is crucial for achieving efficient utilization of new energy sources. Molten salt has been extensively studied as a phase change material (PCM) for latent heat thermal energy storage systems. In this study, a two-dimensional model of a vertical shell-and-tube heat exchanger is developed, utilizing water-steam as the heat transfer fluid (HTF) and phase change material for heat transfer analysis. Through numerical simulations, we explore the interplay between PCM solidification and HTF boiling. The transient results show that tube length affects water boiling duration and PCM solidification thickness. Higher heat transfer fluid flow rates lower solidified PCM temperatures, while lower heat transfer fluid inlet temperatures delay boiling and shorten durations, forming thicker PCM solidification layers. Adding fins to the tube wall boosts heat transfer efficiency by increasing contact area with the phase change material. This extension of boiling time facilitates greater PCM solidification, although it may not always optimize the alignment of bundles within the thermal energy storage system.
format Article
id doaj-art-c6693dfbb6ed4999b2d9752602e44b5c
institution Kabale University
issn 1996-1073
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj-art-c6693dfbb6ed4999b2d9752602e44b5c2025-08-20T03:35:28ZengMDPI AGEnergies1996-10732025-07-011814383610.3390/en18143836Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage UnitsMinghao Yu0Xun Zheng1Jing Liu2Dong Niu3Huaqiang Liu4Hongtao Gao5Department of Energy and Power Engineering, Dalian Maritime University, Dalian 116026, ChinaDepartment of Energy and Power Engineering, Dalian Maritime University, Dalian 116026, ChinaCollege of Ocean and Civil Engineering, Dalian Ocean University, Dalian 116023, ChinaDepartment of Energy and Power Engineering, Dalian Maritime University, Dalian 116026, ChinaDepartment of Energy and Power Engineering, Dalian Maritime University, Dalian 116026, ChinaDepartment of Energy and Power Engineering, Dalian Maritime University, Dalian 116026, ChinaThe innovation in thermal storage systems for solar thermal power generation is crucial for achieving efficient utilization of new energy sources. Molten salt has been extensively studied as a phase change material (PCM) for latent heat thermal energy storage systems. In this study, a two-dimensional model of a vertical shell-and-tube heat exchanger is developed, utilizing water-steam as the heat transfer fluid (HTF) and phase change material for heat transfer analysis. Through numerical simulations, we explore the interplay between PCM solidification and HTF boiling. The transient results show that tube length affects water boiling duration and PCM solidification thickness. Higher heat transfer fluid flow rates lower solidified PCM temperatures, while lower heat transfer fluid inlet temperatures delay boiling and shorten durations, forming thicker PCM solidification layers. Adding fins to the tube wall boosts heat transfer efficiency by increasing contact area with the phase change material. This extension of boiling time facilitates greater PCM solidification, although it may not always optimize the alignment of bundles within the thermal energy storage system.https://www.mdpi.com/1996-1073/18/14/3836thermal energy storagephase change materialflow boilingdischarging performancenumerical simulation
spellingShingle Minghao Yu
Xun Zheng
Jing Liu
Dong Niu
Huaqiang Liu
Hongtao Gao
Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
Energies
thermal energy storage
phase change material
flow boiling
discharging performance
numerical simulation
title Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
title_full Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
title_fullStr Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
title_full_unstemmed Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
title_short Numerical Simulation Study of Heat Transfer Fluid Boiling Effects on Phase Change Material in Latent Heat Thermal Energy Storage Units
title_sort numerical simulation study of heat transfer fluid boiling effects on phase change material in latent heat thermal energy storage units
topic thermal energy storage
phase change material
flow boiling
discharging performance
numerical simulation
url https://www.mdpi.com/1996-1073/18/14/3836
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AT xunzheng numericalsimulationstudyofheattransferfluidboilingeffectsonphasechangematerialinlatentheatthermalenergystorageunits
AT jingliu numericalsimulationstudyofheattransferfluidboilingeffectsonphasechangematerialinlatentheatthermalenergystorageunits
AT dongniu numericalsimulationstudyofheattransferfluidboilingeffectsonphasechangematerialinlatentheatthermalenergystorageunits
AT huaqiangliu numericalsimulationstudyofheattransferfluidboilingeffectsonphasechangematerialinlatentheatthermalenergystorageunits
AT hongtaogao numericalsimulationstudyofheattransferfluidboilingeffectsonphasechangematerialinlatentheatthermalenergystorageunits