Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition

Abstract Certain metal oxides exhibit unique phases and associated properties that can generally only be accessed via high temperature treatments. However, high temperature processes usually lead to surface reconstruction and pore collapse, which reduces the active surface area. In this study, a nov...

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Main Authors: Farzaneh Talebkeikhah, Yu‐Cheng Lin, Jeremy S. Luterbacher
Format: Article
Language:English
Published: Wiley-VCH 2024-12-01
Series:Advanced Materials Interfaces
Subjects:
Online Access:https://doi.org/10.1002/admi.202400520
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author Farzaneh Talebkeikhah
Yu‐Cheng Lin
Jeremy S. Luterbacher
author_facet Farzaneh Talebkeikhah
Yu‐Cheng Lin
Jeremy S. Luterbacher
author_sort Farzaneh Talebkeikhah
collection DOAJ
description Abstract Certain metal oxides exhibit unique phases and associated properties that can generally only be accessed via high temperature treatments. However, high temperature processes usually lead to surface reconstruction and pore collapse, which reduces the active surface area. In this study, a novel method for accessing phases is demonstrated at high temperature while maintaining porosity by depositing thin oxide films onto a temperature stable activated carbon template. Subsequent annealing and calcination creates the phase of interest while maintaining the porous structure. Specifically, stoichiometrically limited liquid phase atomic layer deposition is used to deposit 6, 9, 12 and 15 layers of amorphous alumina, which, following high temperature treatment, led to a mixture of α and δ phases with surface areas of 186 and 146 m2 g−1 for 6 and 9 layers respectively. Pure α alumina can also be achieved with high surface areas of 76 and 45 m2 g−1 for 12 and 15 layers. Importantly, all the samples retained the porosity imparted by the carbon structure, with primarily meso and macro pores. Furthermore, different metal oxides are also deposited onto the activated carbon surface, including ZnO, TiO2, ZrO2, and Ga2O3 illustrating this templating concept can also be applied to different materials.
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spelling doaj-art-c65afcbab4cd4c859fe09637bdd11ae42025-08-20T02:32:12ZengWiley-VCHAdvanced Materials Interfaces2196-73502024-12-011136n/an/a10.1002/admi.202400520Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer DepositionFarzaneh Talebkeikhah0Yu‐Cheng Lin1Jeremy S. Luterbacher2Laboratory of Sustainable and Catalytic Processing Institute of Chemical Sciences and Engineering École Polytechnique Fédérale de Lausanne (EPFL) Station 6 Lausanne 1015 SwitzerlandLaboratory of Sustainable and Catalytic Processing Institute of Chemical Sciences and Engineering École Polytechnique Fédérale de Lausanne (EPFL) Station 6 Lausanne 1015 SwitzerlandLaboratory of Sustainable and Catalytic Processing Institute of Chemical Sciences and Engineering École Polytechnique Fédérale de Lausanne (EPFL) Station 6 Lausanne 1015 SwitzerlandAbstract Certain metal oxides exhibit unique phases and associated properties that can generally only be accessed via high temperature treatments. However, high temperature processes usually lead to surface reconstruction and pore collapse, which reduces the active surface area. In this study, a novel method for accessing phases is demonstrated at high temperature while maintaining porosity by depositing thin oxide films onto a temperature stable activated carbon template. Subsequent annealing and calcination creates the phase of interest while maintaining the porous structure. Specifically, stoichiometrically limited liquid phase atomic layer deposition is used to deposit 6, 9, 12 and 15 layers of amorphous alumina, which, following high temperature treatment, led to a mixture of α and δ phases with surface areas of 186 and 146 m2 g−1 for 6 and 9 layers respectively. Pure α alumina can also be achieved with high surface areas of 76 and 45 m2 g−1 for 12 and 15 layers. Importantly, all the samples retained the porosity imparted by the carbon structure, with primarily meso and macro pores. Furthermore, different metal oxides are also deposited onto the activated carbon surface, including ZnO, TiO2, ZrO2, and Ga2O3 illustrating this templating concept can also be applied to different materials.https://doi.org/10.1002/admi.202400520activated carbonALDaluminahigh surface areaporoustemplate
spellingShingle Farzaneh Talebkeikhah
Yu‐Cheng Lin
Jeremy S. Luterbacher
Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
Advanced Materials Interfaces
activated carbon
ALD
alumina
high surface area
porous
template
title Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
title_full Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
title_fullStr Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
title_full_unstemmed Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
title_short Synthesis of High‐Surface‐Area Alumina using Carbon Templating and Liquid Phase Atomic Layer Deposition
title_sort synthesis of high surface area alumina using carbon templating and liquid phase atomic layer deposition
topic activated carbon
ALD
alumina
high surface area
porous
template
url https://doi.org/10.1002/admi.202400520
work_keys_str_mv AT farzanehtalebkeikhah synthesisofhighsurfaceareaaluminausingcarbontemplatingandliquidphaseatomiclayerdeposition
AT yuchenglin synthesisofhighsurfaceareaaluminausingcarbontemplatingandliquidphaseatomiclayerdeposition
AT jeremysluterbacher synthesisofhighsurfaceareaaluminausingcarbontemplatingandliquidphaseatomiclayerdeposition