Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion

With the growth of global liquefied natural gas (LNG) demand, automation technology has become a key trend to improve the efficiency and safety of LNG handling. In this study, a novel automatic docking system is proposed which adopts a staged docking strategy based on a monocular camera for position...

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Main Authors: Rui Xiang, Wuwei Feng, Songling Song, Hao Zhang
Format: Article
Language:English
Published: MDPI AG 2025-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/5/2264
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author Rui Xiang
Wuwei Feng
Songling Song
Hao Zhang
author_facet Rui Xiang
Wuwei Feng
Songling Song
Hao Zhang
author_sort Rui Xiang
collection DOAJ
description With the growth of global liquefied natural gas (LNG) demand, automation technology has become a key trend to improve the efficiency and safety of LNG handling. In this study, a novel automatic docking system is proposed which adopts a staged docking strategy based on a monocular camera for positioning and combines ultrasonic sensors to achieve multi-stage optimization in the fine docking stage. In the coarse docking stage, the system acquires flange image data through the monocular camera, calculates 3D coordinates based on geometric feature extraction and coordinate transformation, and completes the preliminary target localization and fast approach; in the fine docking stage, the ultrasonic sensor is used to measure the multidirectional distance deviation, and the fusion of the monocular data is used to make dynamic adjustments to achieve high-precision alignment and localization. Simulation and experimental verification show that the system has good robustness in complex environments, such as wind and waves, and can achieve docking accuracy within 3 mm, which is better than the traditional manual docking method. This study provides a practical solution for automated docking of LNG loading arms, which can significantly improve the efficiency and safety of LNG loading and unloading operations.
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institution OA Journals
issn 2076-3417
language English
publishDate 2025-02-01
publisher MDPI AG
record_format Article
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spelling doaj-art-c61667167fcb41eb869a15169695545f2025-08-20T02:05:23ZengMDPI AGApplied Sciences2076-34172025-02-01155226410.3390/app15052264Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor FusionRui Xiang0Wuwei Feng1Songling Song2Hao Zhang3School of Marine Engineering Equipment, Zhejiang Ocean University, Zhoushan 316022, ChinaSchool of Marine Engineering Equipment, Zhejiang Ocean University, Zhoushan 316022, ChinaSchool of Marine Engineering Equipment, Zhejiang Ocean University, Zhoushan 316022, ChinaSchool of Marine Engineering Equipment, Zhejiang Ocean University, Zhoushan 316022, ChinaWith the growth of global liquefied natural gas (LNG) demand, automation technology has become a key trend to improve the efficiency and safety of LNG handling. In this study, a novel automatic docking system is proposed which adopts a staged docking strategy based on a monocular camera for positioning and combines ultrasonic sensors to achieve multi-stage optimization in the fine docking stage. In the coarse docking stage, the system acquires flange image data through the monocular camera, calculates 3D coordinates based on geometric feature extraction and coordinate transformation, and completes the preliminary target localization and fast approach; in the fine docking stage, the ultrasonic sensor is used to measure the multidirectional distance deviation, and the fusion of the monocular data is used to make dynamic adjustments to achieve high-precision alignment and localization. Simulation and experimental verification show that the system has good robustness in complex environments, such as wind and waves, and can achieve docking accuracy within 3 mm, which is better than the traditional manual docking method. This study provides a practical solution for automated docking of LNG loading arms, which can significantly improve the efficiency and safety of LNG loading and unloading operations.https://www.mdpi.com/2076-3417/15/5/2264LNG loading armautomatic dockingvision-based positioningYOLOv8 target detectionmultisensor fusionprecision alignment
spellingShingle Rui Xiang
Wuwei Feng
Songling Song
Hao Zhang
Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
Applied Sciences
LNG loading arm
automatic docking
vision-based positioning
YOLOv8 target detection
multisensor fusion
precision alignment
title Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
title_full Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
title_fullStr Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
title_full_unstemmed Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
title_short Automated Docking System for LNG Loading Arm Based on Machine Vision and Multi-Sensor Fusion
title_sort automated docking system for lng loading arm based on machine vision and multi sensor fusion
topic LNG loading arm
automatic docking
vision-based positioning
YOLOv8 target detection
multisensor fusion
precision alignment
url https://www.mdpi.com/2076-3417/15/5/2264
work_keys_str_mv AT ruixiang automateddockingsystemforlngloadingarmbasedonmachinevisionandmultisensorfusion
AT wuweifeng automateddockingsystemforlngloadingarmbasedonmachinevisionandmultisensorfusion
AT songlingsong automateddockingsystemforlngloadingarmbasedonmachinevisionandmultisensorfusion
AT haozhang automateddockingsystemforlngloadingarmbasedonmachinevisionandmultisensorfusion