Three-Dimensionally Printed Metal-Coated Flow-Field Plate for Lightweight Polymer Electrolyte Membrane Fuel Cells

This study investigates the potential for affordable and lightweight polymer electrolyte membrane fuel cells (PEMFCs) using lightweight flow-field plates, also referred to as bipolar plates. A comparative analysis was conducted on the performance of metal-coated and uncoated three-dimensional (3D)-p...

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Bibliographic Details
Main Authors: Dasol Kim, Geonhwi Kim, Juho Na, Hyeok Kim, Jaeyeon Kim, Guyoung Cho, Taehyun Park
Format: Article
Language:English
Published: MDPI AG 2025-03-01
Series:Energies
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Online Access:https://www.mdpi.com/1996-1073/18/6/1533
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Summary:This study investigates the potential for affordable and lightweight polymer electrolyte membrane fuel cells (PEMFCs) using lightweight flow-field plates, also referred to as bipolar plates. A comparative analysis was conducted on the performance of metal-coated and uncoated three-dimensional (3D)-printed flow-field plates, as well as that of a conventional graphite flow-field plate. The fabrication of these lightweight flow-field plates involved the application of sputtering and 3D printing technologies. The polarization curves and corresponding electrochemical impedance spectra of PEMFCs with metal-coated 3D-printed, uncoated 3D-printed, and graphite flow-field plates were measured. The results demonstrate that the metal-coated 3D-printed flow-field plate exhibits a gravimetric power density of 5.21 mW/g, while the graphite flow-field plate registers a value of 2.78 mW/g, representing an 87.4% improvement in gravimetric power density for the metal-coated 3D-printed flow-field plate compared to the graphite flow-field plate. These findings suggest the feasibility of reducing the weight of PEMFCs using metal-coated 3D-printed flow-field plates.
ISSN:1996-1073