Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials

Clad rebar is a new bimetal composite material, and optimizing the welding parameters of clad rebars could improve the welding process. The cladding steel was welded with 70S-6 carbon steel (CS), 201 stainless steel (SS), 304 SS, and 2209 duplex stainless steel (DSS). The microstructure of the welde...

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Main Authors: Zecheng Zhuang, Xuehai Qian, Lei Zeng, Weiping Lu, Zhen Li, Yong Xiang
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Case Studies in Construction Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2214509525001147
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author Zecheng Zhuang
Xuehai Qian
Lei Zeng
Weiping Lu
Zhen Li
Yong Xiang
author_facet Zecheng Zhuang
Xuehai Qian
Lei Zeng
Weiping Lu
Zhen Li
Yong Xiang
author_sort Zecheng Zhuang
collection DOAJ
description Clad rebar is a new bimetal composite material, and optimizing the welding parameters of clad rebars could improve the welding process. The cladding steel was welded with 70S-6 carbon steel (CS), 201 stainless steel (SS), 304 SS, and 2209 duplex stainless steel (DSS). The microstructure of the welded joints of four different types of welding metals was observed using a metallographic microscope, the hardness distribution of the welded joints was measured using a Vickers hardness tester, and the corrosion resistance and corrosion behavior of four types of welding materials were investigated through electrochemical corrosion experiments using a scanning electron microscope (SEM). The results revealed that the stainless steel welded material at room temperature (25 ℃) had a bainite microstructure, and the transformation product of the 70S-6 CS heat affected zone (HAZ) was westenite. The order of strength in increasing order was 70S-6 CS, 2209 DSS, 304 SS, 201 SS, whereas that of corrosion was 2209 DSS, 304 SS, 201 SS, and 70S-6 CS. However, 2209 DSS welded joints had low potential and poor corrosion resistance, so the welding metals should be of similar carbon content and grade as the base material. Therefore, it is necessary to select the best welding parameters and evaluate the best combination of various welding parameters, which provides a scientific basis for establishing the welding process of clad rebars.
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spelling doaj-art-c56d4e24d4884a7788a375d981bab65d2025-02-07T04:47:33ZengElsevierCase Studies in Construction Materials2214-50952025-07-0122e04316Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materialsZecheng Zhuang0Xuehai Qian1Lei Zeng2Weiping Lu3Zhen Li4Yong Xiang5Light Alloys Research Institute, Central South University, Changsha 410083, China; Guangxi Normal University of Science and Technology, Laibin 546199, China; State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, Changsha 410083, ChinaSchool of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China; Technology Centre, Guangxi Liuzhou Iron and Steel Group Ltd., Liuzhou 545002, ChinaState Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, Changsha 410083, China; School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, ChinaLight Alloys Research Institute, Central South University, Changsha 410083, China; State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Central South University, Changsha 410083, ChinaSchool of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China; Changsha WuJiang Intelligent Innovation Technology Co.,Ltd., Changsha 410023, China; Corresponding author at: School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China.Hunan Provincial Engineering Research Centre for Laminated Metal Composites, Changsha 410083, ChinaClad rebar is a new bimetal composite material, and optimizing the welding parameters of clad rebars could improve the welding process. The cladding steel was welded with 70S-6 carbon steel (CS), 201 stainless steel (SS), 304 SS, and 2209 duplex stainless steel (DSS). The microstructure of the welded joints of four different types of welding metals was observed using a metallographic microscope, the hardness distribution of the welded joints was measured using a Vickers hardness tester, and the corrosion resistance and corrosion behavior of four types of welding materials were investigated through electrochemical corrosion experiments using a scanning electron microscope (SEM). The results revealed that the stainless steel welded material at room temperature (25 ℃) had a bainite microstructure, and the transformation product of the 70S-6 CS heat affected zone (HAZ) was westenite. The order of strength in increasing order was 70S-6 CS, 2209 DSS, 304 SS, 201 SS, whereas that of corrosion was 2209 DSS, 304 SS, 201 SS, and 70S-6 CS. However, 2209 DSS welded joints had low potential and poor corrosion resistance, so the welding metals should be of similar carbon content and grade as the base material. Therefore, it is necessary to select the best welding parameters and evaluate the best combination of various welding parameters, which provides a scientific basis for establishing the welding process of clad rebars.http://www.sciencedirect.com/science/article/pii/S2214509525001147Clad rebarElectrochemical corrosionWelding parametersWeld materialStructural integrity evaluation
spellingShingle Zecheng Zhuang
Xuehai Qian
Lei Zeng
Weiping Lu
Zhen Li
Yong Xiang
Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
Case Studies in Construction Materials
Clad rebar
Electrochemical corrosion
Welding parameters
Weld material
Structural integrity evaluation
title Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
title_full Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
title_fullStr Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
title_full_unstemmed Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
title_short Response characterization on the microstructure, and mechanical and corrosion behavior of clad rebars of different weld materials
title_sort response characterization on the microstructure and mechanical and corrosion behavior of clad rebars of different weld materials
topic Clad rebar
Electrochemical corrosion
Welding parameters
Weld material
Structural integrity evaluation
url http://www.sciencedirect.com/science/article/pii/S2214509525001147
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AT xuehaiqian responsecharacterizationonthemicrostructureandmechanicalandcorrosionbehaviorofcladrebarsofdifferentweldmaterials
AT leizeng responsecharacterizationonthemicrostructureandmechanicalandcorrosionbehaviorofcladrebarsofdifferentweldmaterials
AT weipinglu responsecharacterizationonthemicrostructureandmechanicalandcorrosionbehaviorofcladrebarsofdifferentweldmaterials
AT zhenli responsecharacterizationonthemicrostructureandmechanicalandcorrosionbehaviorofcladrebarsofdifferentweldmaterials
AT yongxiang responsecharacterizationonthemicrostructureandmechanicalandcorrosionbehaviorofcladrebarsofdifferentweldmaterials