Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes

Steel wire ropes used in transport and aerospace applications are critical components whose failure can lead to significant safety, operational, and environmental consequences. Current diagnostic practices based on magnetic rope testing (MRT) often suffer from signal misalignment and subjective inte...

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Main Authors: Justyna Tomaszewska, Mirosław Witoś, Jerzy Kwaśniewski
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/14/7924
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author Justyna Tomaszewska
Mirosław Witoś
Jerzy Kwaśniewski
author_facet Justyna Tomaszewska
Mirosław Witoś
Jerzy Kwaśniewski
author_sort Justyna Tomaszewska
collection DOAJ
description Steel wire ropes used in transport and aerospace applications are critical components whose failure can lead to significant safety, operational, and environmental consequences. Current diagnostic practices based on magnetic rope testing (MRT) often suffer from signal misalignment and subjective interpretation, particularly under varying operational conditions or in polymer-impregnated ropes with delayed damage indicators. This study explores the application of the Dynamic Time Warping (DTW) algorithm to enhance the reliability of MRT diagnostics. The research involved analyzing long-term MRT recordings of wire ropes used in mining operations, including different scanning resolutions and signal acquisition methods. A mathematical formulation of DTW is provided along with its implementation code in R and Python. The DTW algorithm was applied to synchronize diagnostic signals with their baseline recordings, as recommended by ISO 4309:2017 and EN 12927:2019 standards. Results show that DTW enables robust alignment of time series with slowly varying spectra, thereby improving the comparability and interpretation of MRT data. This approach reduces the risk of unnecessary rope discard and increases the effectiveness of degradation monitoring. The findings suggest that integrating DTW into existing diagnostic protocols can contribute to safer operation, lower maintenance costs, and reduced environmental impact.
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spelling doaj-art-c472dd5d217140d2991e6d5f606c8ab62025-08-20T03:58:26ZengMDPI AGApplied Sciences2076-34172025-07-011514792410.3390/app15147924Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel RopesJustyna Tomaszewska0Mirosław Witoś1Jerzy Kwaśniewski2Faculty of Aviation, Polish Air Force University, Dywizjonu 303 nr 35, 08-521 Dęblin, PolandAir Force Institute of Technology, Ks. Bolesława 6, 01-494 Warszawa, PolandFaculty of Mechanical Engineering and Robotics, AGH University, al. Mickiewicza 30, 30-059 Kraków, PolandSteel wire ropes used in transport and aerospace applications are critical components whose failure can lead to significant safety, operational, and environmental consequences. Current diagnostic practices based on magnetic rope testing (MRT) often suffer from signal misalignment and subjective interpretation, particularly under varying operational conditions or in polymer-impregnated ropes with delayed damage indicators. This study explores the application of the Dynamic Time Warping (DTW) algorithm to enhance the reliability of MRT diagnostics. The research involved analyzing long-term MRT recordings of wire ropes used in mining operations, including different scanning resolutions and signal acquisition methods. A mathematical formulation of DTW is provided along with its implementation code in R and Python. The DTW algorithm was applied to synchronize diagnostic signals with their baseline recordings, as recommended by ISO 4309:2017 and EN 12927:2019 standards. Results show that DTW enables robust alignment of time series with slowly varying spectra, thereby improving the comparability and interpretation of MRT data. This approach reduces the risk of unnecessary rope discard and increases the effectiveness of degradation monitoring. The findings suggest that integrating DTW into existing diagnostic protocols can contribute to safer operation, lower maintenance costs, and reduced environmental impact.https://www.mdpi.com/2076-3417/15/14/7924transportsafetycarbon footprintnon-destructive testingMRTwire ropes
spellingShingle Justyna Tomaszewska
Mirosław Witoś
Jerzy Kwaśniewski
Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
Applied Sciences
transport
safety
carbon footprint
non-destructive testing
MRT
wire ropes
title Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
title_full Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
title_fullStr Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
title_full_unstemmed Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
title_short Application of Dynamic Time Warping (DTW) in Comparing MRT Signals of Steel Ropes
title_sort application of dynamic time warping dtw in comparing mrt signals of steel ropes
topic transport
safety
carbon footprint
non-destructive testing
MRT
wire ropes
url https://www.mdpi.com/2076-3417/15/14/7924
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AT mirosławwitos applicationofdynamictimewarpingdtwincomparingmrtsignalsofsteelropes
AT jerzykwasniewski applicationofdynamictimewarpingdtwincomparingmrtsignalsofsteelropes