Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments

This study addresses collision detection in the unmanned loading of ore from load-haul-dump (LHD) machines into mining trucks in underground metal mines. Such environments present challenges like heavy dust, confined spaces, sensor occlusions, and poor lighting. This work identifies two primary coll...

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Main Authors: Mingyu Lei, Pingan Peng, Liguan Wang, Yongchun Liu, Ru Lei, Chaowei Zhang, Yongqing Zhang, Ya Liu
Format: Article
Language:English
Published: MDPI AG 2025-07-01
Series:Mathematics
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Online Access:https://www.mdpi.com/2227-7390/13/15/2359
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author Mingyu Lei
Pingan Peng
Liguan Wang
Yongchun Liu
Ru Lei
Chaowei Zhang
Yongqing Zhang
Ya Liu
author_facet Mingyu Lei
Pingan Peng
Liguan Wang
Yongchun Liu
Ru Lei
Chaowei Zhang
Yongqing Zhang
Ya Liu
author_sort Mingyu Lei
collection DOAJ
description This study addresses collision detection in the unmanned loading of ore from load-haul-dump (LHD) machines into mining trucks in underground metal mines. Such environments present challenges like heavy dust, confined spaces, sensor occlusions, and poor lighting. This work identifies two primary collision risks and proposes corresponding detection strategies. First, for collisions between the bucket and tunnel walls, LiDAR is used to collect 3D point cloud data. The point cloud is processed through filtering, downsampling, clustering, and segmentation to isolate the bucket and tunnel wall. A KD-tree algorithm is then used to compute distances to assess collision risk. Second, for collisions between the bucket and the mining truck, a kinematic model of the LHD’s working device is established using the Denavit–Hartenberg (DH) method. Combined with inclination sensor data and geometric parameters, a formula is derived to calculate the pose of the bucket’s tip. Key points from the bucket and truck are then extracted to perform collision detection using the oriented bounding box (OBB) and the separating axis theorem (SAT). Simulation results confirm that the derived pose estimation formula yields a maximum error of 0.0252 m, and both collision detection algorithms demonstrate robust performance.
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institution Kabale University
issn 2227-7390
language English
publishDate 2025-07-01
publisher MDPI AG
record_format Article
series Mathematics
spelling doaj-art-c43e9c8c3dab4c89a0700f82d9dcdc4a2025-08-20T03:36:31ZengMDPI AGMathematics2227-73902025-07-011315235910.3390/math13152359Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining EnvironmentsMingyu Lei0Pingan Peng1Liguan Wang2Yongchun Liu3Ru Lei4Chaowei Zhang5Yongqing Zhang6Ya Liu7School of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaThis study addresses collision detection in the unmanned loading of ore from load-haul-dump (LHD) machines into mining trucks in underground metal mines. Such environments present challenges like heavy dust, confined spaces, sensor occlusions, and poor lighting. This work identifies two primary collision risks and proposes corresponding detection strategies. First, for collisions between the bucket and tunnel walls, LiDAR is used to collect 3D point cloud data. The point cloud is processed through filtering, downsampling, clustering, and segmentation to isolate the bucket and tunnel wall. A KD-tree algorithm is then used to compute distances to assess collision risk. Second, for collisions between the bucket and the mining truck, a kinematic model of the LHD’s working device is established using the Denavit–Hartenberg (DH) method. Combined with inclination sensor data and geometric parameters, a formula is derived to calculate the pose of the bucket’s tip. Key points from the bucket and truck are then extracted to perform collision detection using the oriented bounding box (OBB) and the separating axis theorem (SAT). Simulation results confirm that the derived pose estimation formula yields a maximum error of 0.0252 m, and both collision detection algorithms demonstrate robust performance.https://www.mdpi.com/2227-7390/13/15/2359load-haul-dump machine3D point cloudinclination sensorsoriented bounding boxcollision detection
spellingShingle Mingyu Lei
Pingan Peng
Liguan Wang
Yongchun Liu
Ru Lei
Chaowei Zhang
Yongqing Zhang
Ya Liu
Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
Mathematics
load-haul-dump machine
3D point cloud
inclination sensors
oriented bounding box
collision detection
title Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
title_full Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
title_fullStr Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
title_full_unstemmed Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
title_short Collision Detection Algorithms for Autonomous Loading Operations of LHD-Truck Systems in Unstructured Underground Mining Environments
title_sort collision detection algorithms for autonomous loading operations of lhd truck systems in unstructured underground mining environments
topic load-haul-dump machine
3D point cloud
inclination sensors
oriented bounding box
collision detection
url https://www.mdpi.com/2227-7390/13/15/2359
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