Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M)
Additive manufacturing processes such as the material extrusion of metals (MEX/M) enable the production of complex and functional parts that are not feasible to create through traditional manufacturing methods. However, achieving high-quality MEX/M parts requires significant experimental and financi...
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| Format: | Article |
| Language: | English |
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MDPI AG
2025-04-01
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| Series: | Metals |
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| Online Access: | https://www.mdpi.com/2075-4701/15/5/505 |
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| author | Karim Asami Maxim Kuehne Tim Röver Claus Emmelmann |
| author_facet | Karim Asami Maxim Kuehne Tim Röver Claus Emmelmann |
| author_sort | Karim Asami |
| collection | DOAJ |
| description | Additive manufacturing processes such as the material extrusion of metals (MEX/M) enable the production of complex and functional parts that are not feasible to create through traditional manufacturing methods. However, achieving high-quality MEX/M parts requires significant experimental and financial investments for suitable parameter development. In response, this study explores the application of machine learning (ML) to predict the surface roughness and density in MEX/M components. The various models are trained with experimental data using input parameters such as layer thickness, print velocity, infill, overhang angle, and sinter profile enabling precise predictions of surface roughness and density. The various ML models demonstrate an accuracy of up to 97% after training. In conclusion, this research showcases the potential of ML in enhancing the efficiency in control over component quality during the design phase, addressing challenges in metallic additive manufacturing, and facilitating exact control and optimization of the MEX/M process, especially for complex geometrical structures. |
| format | Article |
| id | doaj-art-c41a86e502864c848b4eb5e625a9541e |
| institution | Kabale University |
| issn | 2075-4701 |
| language | English |
| publishDate | 2025-04-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Metals |
| spelling | doaj-art-c41a86e502864c848b4eb5e625a9541e2025-08-20T03:47:58ZengMDPI AGMetals2075-47012025-04-0115550510.3390/met15050505Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M)Karim Asami0Maxim Kuehne1Tim Röver2Claus Emmelmann3Institute of Laser and System Technologies, Hamburg University of Technology, Harburger Schloßstraße 28, 21079 Hamburg, GermanyInstitute of Laser and System Technologies, Hamburg University of Technology, Harburger Schloßstraße 28, 21079 Hamburg, GermanyInstitute of Laser and System Technologies, Hamburg University of Technology, Harburger Schloßstraße 28, 21079 Hamburg, GermanyInstitute of Laser and System Technologies, Hamburg University of Technology, Harburger Schloßstraße 28, 21079 Hamburg, GermanyAdditive manufacturing processes such as the material extrusion of metals (MEX/M) enable the production of complex and functional parts that are not feasible to create through traditional manufacturing methods. However, achieving high-quality MEX/M parts requires significant experimental and financial investments for suitable parameter development. In response, this study explores the application of machine learning (ML) to predict the surface roughness and density in MEX/M components. The various models are trained with experimental data using input parameters such as layer thickness, print velocity, infill, overhang angle, and sinter profile enabling precise predictions of surface roughness and density. The various ML models demonstrate an accuracy of up to 97% after training. In conclusion, this research showcases the potential of ML in enhancing the efficiency in control over component quality during the design phase, addressing challenges in metallic additive manufacturing, and facilitating exact control and optimization of the MEX/M process, especially for complex geometrical structures.https://www.mdpi.com/2075-4701/15/5/505additive manufacturing (AM)material extrusion of metals (MEX/M)machine learning (ML)process developmentAISI stainless steel 1.4404/316Ldesign for additive manufacturing (DfAM) |
| spellingShingle | Karim Asami Maxim Kuehne Tim Röver Claus Emmelmann Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) Metals additive manufacturing (AM) material extrusion of metals (MEX/M) machine learning (ML) process development AISI stainless steel 1.4404/316L design for additive manufacturing (DfAM) |
| title | Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) |
| title_full | Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) |
| title_fullStr | Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) |
| title_full_unstemmed | Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) |
| title_short | Application of Machine Learning in Predicting Quality Parameters in Metal Material Extrusion (MEX/M) |
| title_sort | application of machine learning in predicting quality parameters in metal material extrusion mex m |
| topic | additive manufacturing (AM) material extrusion of metals (MEX/M) machine learning (ML) process development AISI stainless steel 1.4404/316L design for additive manufacturing (DfAM) |
| url | https://www.mdpi.com/2075-4701/15/5/505 |
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