Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review

Additive manufacturing (AM) plays a significant role in the 4th Industrial Revolution due to its flexibility, allowing AM equipment to be connected, monitored, and controlled in real time. In advance, the minimum waste of material, the agility of manufacturing complex geometries, and the ability to...

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Main Authors: Stylianos Liampas, Nikolaos Kladovasilakis, Konstantinos Tsongas, Eleftheria Maria Pechlivani
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/22/10100
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author Stylianos Liampas
Nikolaos Kladovasilakis
Konstantinos Tsongas
Eleftheria Maria Pechlivani
author_facet Stylianos Liampas
Nikolaos Kladovasilakis
Konstantinos Tsongas
Eleftheria Maria Pechlivani
author_sort Stylianos Liampas
collection DOAJ
description Additive manufacturing (AM) plays a significant role in the 4th Industrial Revolution due to its flexibility, allowing AM equipment to be connected, monitored, and controlled in real time. In advance, the minimum waste of material, the agility of manufacturing complex geometries, and the ability to use recycled materials can provide an advantage to this manufacturing method. On the other hand, the poor strength and durability of the thermoplastics used in the manufacturing process are the major drawback that keeps AM behind common production methods such as casting and machining. Fibre-reinforced polymers can enhance mechanical properties, advance AM from the commonly used polymers, and make AM competitive against conventional production methods. The main focus of the current review is to examine the work conducted in the field of reinforced additively manufactured technologies in the literature of recent years. More specifically, this review discusses the conducted research in the composite fibre coextrusion (CFC) additive manufacturing techniques developed over the past years and the materials that can be used. In addition, this study includes an up-to-date comprehensive review of the evaluation of fibre-reinforced 3D printing along with its benefits in terms of mechanical response, namely tensile, flexural, compression and energy absorption, anisotropy, and dynamic properties. Finally, this review highlights possible research gaps regarding fibre-reinforced AM and proposes future directions, such as deeper investigations into energy absorption and anisotropy, to position fibre-reinforced AM as a preferred fabrication method for ready-to-use parts in cutting-edge industries, including automotive, aerospace, and biomedical sectors.
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spelling doaj-art-c41549cfbd814edfa40dfaf619ffdcdc2025-08-20T02:08:07ZengMDPI AGApplied Sciences2076-34172024-11-0114221010010.3390/app142210100Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive ReviewStylianos Liampas0Nikolaos Kladovasilakis1Konstantinos Tsongas2Eleftheria Maria Pechlivani3Centre for Research and Technology Hellas, Information Technologies Institute (CERTH/ITI), 57001 Thessaloniki, GreeceCentre for Research and Technology Hellas, Information Technologies Institute (CERTH/ITI), 57001 Thessaloniki, GreeceAdvanced Materials and Manufacturing Technologies Laboratory, Department of Industrial Engineering and Management, School of Engineering, International Hellenic University, 57001 Thessaloniki, GreeceCentre for Research and Technology Hellas, Information Technologies Institute (CERTH/ITI), 57001 Thessaloniki, GreeceAdditive manufacturing (AM) plays a significant role in the 4th Industrial Revolution due to its flexibility, allowing AM equipment to be connected, monitored, and controlled in real time. In advance, the minimum waste of material, the agility of manufacturing complex geometries, and the ability to use recycled materials can provide an advantage to this manufacturing method. On the other hand, the poor strength and durability of the thermoplastics used in the manufacturing process are the major drawback that keeps AM behind common production methods such as casting and machining. Fibre-reinforced polymers can enhance mechanical properties, advance AM from the commonly used polymers, and make AM competitive against conventional production methods. The main focus of the current review is to examine the work conducted in the field of reinforced additively manufactured technologies in the literature of recent years. More specifically, this review discusses the conducted research in the composite fibre coextrusion (CFC) additive manufacturing techniques developed over the past years and the materials that can be used. In addition, this study includes an up-to-date comprehensive review of the evaluation of fibre-reinforced 3D printing along with its benefits in terms of mechanical response, namely tensile, flexural, compression and energy absorption, anisotropy, and dynamic properties. Finally, this review highlights possible research gaps regarding fibre-reinforced AM and proposes future directions, such as deeper investigations into energy absorption and anisotropy, to position fibre-reinforced AM as a preferred fabrication method for ready-to-use parts in cutting-edge industries, including automotive, aerospace, and biomedical sectors.https://www.mdpi.com/2076-3417/14/22/10100carbon fibreadditive manufacturingcompositesfibre reinforcementcontinuous filament fabrication
spellingShingle Stylianos Liampas
Nikolaos Kladovasilakis
Konstantinos Tsongas
Eleftheria Maria Pechlivani
Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
Applied Sciences
carbon fibre
additive manufacturing
composites
fibre reinforcement
continuous filament fabrication
title Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
title_full Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
title_fullStr Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
title_full_unstemmed Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
title_short Recent Advances in Additive Manufacturing of Fibre-Reinforced Materials: A Comprehensive Review
title_sort recent advances in additive manufacturing of fibre reinforced materials a comprehensive review
topic carbon fibre
additive manufacturing
composites
fibre reinforcement
continuous filament fabrication
url https://www.mdpi.com/2076-3417/14/22/10100
work_keys_str_mv AT stylianosliampas recentadvancesinadditivemanufacturingoffibrereinforcedmaterialsacomprehensivereview
AT nikolaoskladovasilakis recentadvancesinadditivemanufacturingoffibrereinforcedmaterialsacomprehensivereview
AT konstantinostsongas recentadvancesinadditivemanufacturingoffibrereinforcedmaterialsacomprehensivereview
AT eleftheriamariapechlivani recentadvancesinadditivemanufacturingoffibrereinforcedmaterialsacomprehensivereview