A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents

This study investigates fire incidents in lithium-ion batteries used in electric vehicles and evaluates the effectiveness of extinguishing agents under controlled conditions, highlighting the difficulty of extinguishing such fires due to the materials in the lithium-based battery components. The com...

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Main Authors: Onur Mammacıoğlu, Gokhan Coskun
Format: Article
Language:English
Published: Elsevier 2025-09-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25008147
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author Onur Mammacıoğlu
Gokhan Coskun
author_facet Onur Mammacıoğlu
Gokhan Coskun
author_sort Onur Mammacıoğlu
collection DOAJ
description This study investigates fire incidents in lithium-ion batteries used in electric vehicles and evaluates the effectiveness of extinguishing agents under controlled conditions, highlighting the difficulty of extinguishing such fires due to the materials in the lithium-based battery components. The combustion of 18,650 Lithium Nickel Manganese Cobalt Oxide (NMC) batteries was initiated using an overheating method in a specialized safety setup. The extinguishing agents tested include Water, BIOVERSAL, NOVEC 1230, and COG (high-viscosity liquid substance). The first phase involved a single-battery combustion test, followed by intervention tests under two conditions, which were the heat supply cut off and continuous heat application. Performance was evaluated based on combustion and explosion temperatures, ignition delay, and variations in ambient gas composition (O2, CO, CO2). Under heat-cut conditions, BIOVERSAL exhibited superior thermal resistance (∼247,6 °C), while Water provided a longer ignition delay of about 82 s. In continuous heat conditions, COG achieved the highest explosion temperature (∼247 °C) and longest ignition delay about 75 s, significantly outperforming NOVEC 1230, which showed the lowest suppression efficiency. In conclusion, BIOVERSAL and COG were the most effective extinguishing agents, with BIOVERSAL excelling under heat-cut conditions and COG proving most efficient under continuous heat exposure.
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spelling doaj-art-c3fabf2256304f3487d42ee5aef34e272025-08-20T02:44:29ZengElsevierCase Studies in Thermal Engineering2214-157X2025-09-017310655410.1016/j.csite.2025.106554A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agentsOnur Mammacıoğlu0Gokhan Coskun1Department of Fire and Fire Safety, Sakarya University, Sakarya, TurkeyDepartment of Fire and Fire Safety, Sakarya University, Sakarya, Turkey; Department of Mechanical Engineering, Sakarya University, Sakarya, Turkey; Fire Application and Research Center, Sakarya University, Sakarya, Turkey; Corresponding author. Department of Mechanical Engineering, Sakarya University, Sakarya, Turkey.This study investigates fire incidents in lithium-ion batteries used in electric vehicles and evaluates the effectiveness of extinguishing agents under controlled conditions, highlighting the difficulty of extinguishing such fires due to the materials in the lithium-based battery components. The combustion of 18,650 Lithium Nickel Manganese Cobalt Oxide (NMC) batteries was initiated using an overheating method in a specialized safety setup. The extinguishing agents tested include Water, BIOVERSAL, NOVEC 1230, and COG (high-viscosity liquid substance). The first phase involved a single-battery combustion test, followed by intervention tests under two conditions, which were the heat supply cut off and continuous heat application. Performance was evaluated based on combustion and explosion temperatures, ignition delay, and variations in ambient gas composition (O2, CO, CO2). Under heat-cut conditions, BIOVERSAL exhibited superior thermal resistance (∼247,6 °C), while Water provided a longer ignition delay of about 82 s. In continuous heat conditions, COG achieved the highest explosion temperature (∼247 °C) and longest ignition delay about 75 s, significantly outperforming NOVEC 1230, which showed the lowest suppression efficiency. In conclusion, BIOVERSAL and COG were the most effective extinguishing agents, with BIOVERSAL excelling under heat-cut conditions and COG proving most efficient under continuous heat exposure.http://www.sciencedirect.com/science/article/pii/S2214157X25008147Lithium-ion battery fireFire extinguisherFire experiments
spellingShingle Onur Mammacıoğlu
Gokhan Coskun
A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
Case Studies in Thermal Engineering
Lithium-ion battery fire
Fire extinguisher
Fire experiments
title A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
title_full A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
title_fullStr A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
title_full_unstemmed A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
title_short A new experimental approach to lithium-ion battery fires in electric vehicles: Investigation of fire behavior and effectiveness of extinguishing agents
title_sort new experimental approach to lithium ion battery fires in electric vehicles investigation of fire behavior and effectiveness of extinguishing agents
topic Lithium-ion battery fire
Fire extinguisher
Fire experiments
url http://www.sciencedirect.com/science/article/pii/S2214157X25008147
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AT gokhancoskun anewexperimentalapproachtolithiumionbatteryfiresinelectricvehiclesinvestigationoffirebehaviorandeffectivenessofextinguishingagents
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